| Summary: | Abstract This paper presents an approach for the design of discrete architectural surfaces that are globally developable; that is, having zero Gaussian curvature at every interior node. This kind of architectural surface is particularly suitable for fast fabrication at a low cost, since their curved geometry can be developed into a plane. This highly non‐linear design problem is broken down into two sub‐problems: (1) find the member lengths of a triangular mesh that lead to zero Gaussian curvature, by employing the discrete surface Ricci flow developed in the field of discrete differential geometry; (2) realize the final geometry by solving an optimization problem, subject to the constraints on member lengths as well as the given boundary. It is demonstrated by the numerical examples that both of these two sub‐problems can be solved with small computational costs and sufficient accuracy. In addition, the Ricci flow algorithm has an attractive feature—the final design is conformal to the initial one. Conformality could result in higher structural performance, because the shape of each panel is kept as close as possible to its initial design, suppressing possible distortion of the panels. This paper further presents an improved circle packing scheme implemented in the discrete surface Ricci flow to achieve better conformality, while keeping its simplicity in algorithm implementation as in the existing Thurston's scheme .
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