Effects of Microscale Texture on the Tribological Behavior of Paper-Based Friction Materials for a Wet Clutch

Paper-based friction materials used for wet clutches in automatic transmissions require various tribological functions such as a high and stable friction coefficient, good μ-V (friction coefficient-sliding velocity) characteristics, heat resistance, and wear resistance. In this study, microsc...

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Main Authors: Shintaro Yagi, Nobuyuki Katayama, Hiroaki Hasegawa, Hiroshi Matsushita, Shin-ichiro Okihara
Format: Article
Language:English
Published: Japanese Society of Tribologists 2015-12-01
Series:Tribology Online
Subjects:
Online Access:https://www.jstage.jst.go.jp/article/trol/10/5/10_390/_pdf/-char/en
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author Shintaro Yagi
Nobuyuki Katayama
Hiroaki Hasegawa
Hiroshi Matsushita
Shin-ichiro Okihara
author_facet Shintaro Yagi
Nobuyuki Katayama
Hiroaki Hasegawa
Hiroshi Matsushita
Shin-ichiro Okihara
author_sort Shintaro Yagi
collection DOAJ
description Paper-based friction materials used for wet clutches in automatic transmissions require various tribological functions such as a high and stable friction coefficient, good μ-V (friction coefficient-sliding velocity) characteristics, heat resistance, and wear resistance. In this study, microscale texture was formed on the surface of a paper-based friction material using a picosecond pulse laser, and the friction characteristics were investigated using the SAE#2 test system. Stripe-shaped microtexture (microgrooves) with several patterns of depth and pitch were formed on the friction material surface and controlled by the laser processing conditions. The dynamic friction coefficient was particularly improved by the microgrooves under low temperature and low surface pressure conditions. The coefficient changed according to the depth and pitch of the microgrooves, which is related to the volume ratio (microgroove volume per unit volume of paper-based friction material). These results indicate that the dynamic friction coefficient for the wet clutch can be controlled by changing the groove volume ratio according to the laser processing conditions. A new paper-based friction material with a high static friction coefficient (μs) and good μ-V characteristics could be developed by control of the dynamic friction coefficient without changing the pore characteristics of the paper.
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spelling doaj.art-2a63889b7a10452394f36fa07b598da72022-12-21T20:07:41ZengJapanese Society of TribologistsTribology Online1881-21982015-12-0110539039610.2474/trol.10.390trolEffects of Microscale Texture on the Tribological Behavior of Paper-Based Friction Materials for a Wet ClutchShintaro Yagi0Nobuyuki Katayama1Hiroaki Hasegawa2Hiroshi Matsushita3Shin-ichiro Okihara4Graduate School for the Creation of New Photonics IndustriesResearch and Development Division, F.C.C. CO., LTD.Research and Development Division, F.C.C. CO., LTD.Research and Development Division, F.C.C. CO., LTD.Graduate School for the Creation of New Photonics IndustriesPaper-based friction materials used for wet clutches in automatic transmissions require various tribological functions such as a high and stable friction coefficient, good μ-V (friction coefficient-sliding velocity) characteristics, heat resistance, and wear resistance. In this study, microscale texture was formed on the surface of a paper-based friction material using a picosecond pulse laser, and the friction characteristics were investigated using the SAE#2 test system. Stripe-shaped microtexture (microgrooves) with several patterns of depth and pitch were formed on the friction material surface and controlled by the laser processing conditions. The dynamic friction coefficient was particularly improved by the microgrooves under low temperature and low surface pressure conditions. The coefficient changed according to the depth and pitch of the microgrooves, which is related to the volume ratio (microgroove volume per unit volume of paper-based friction material). These results indicate that the dynamic friction coefficient for the wet clutch can be controlled by changing the groove volume ratio according to the laser processing conditions. A new paper-based friction material with a high static friction coefficient (μs) and good μ-V characteristics could be developed by control of the dynamic friction coefficient without changing the pore characteristics of the paper.https://www.jstage.jst.go.jp/article/trol/10/5/10_390/_pdf/-char/enpaper-based friction materialsurface texturewet clutch
spellingShingle Shintaro Yagi
Nobuyuki Katayama
Hiroaki Hasegawa
Hiroshi Matsushita
Shin-ichiro Okihara
Effects of Microscale Texture on the Tribological Behavior of Paper-Based Friction Materials for a Wet Clutch
Tribology Online
paper-based friction material
surface texture
wet clutch
title Effects of Microscale Texture on the Tribological Behavior of Paper-Based Friction Materials for a Wet Clutch
title_full Effects of Microscale Texture on the Tribological Behavior of Paper-Based Friction Materials for a Wet Clutch
title_fullStr Effects of Microscale Texture on the Tribological Behavior of Paper-Based Friction Materials for a Wet Clutch
title_full_unstemmed Effects of Microscale Texture on the Tribological Behavior of Paper-Based Friction Materials for a Wet Clutch
title_short Effects of Microscale Texture on the Tribological Behavior of Paper-Based Friction Materials for a Wet Clutch
title_sort effects of microscale texture on the tribological behavior of paper based friction materials for a wet clutch
topic paper-based friction material
surface texture
wet clutch
url https://www.jstage.jst.go.jp/article/trol/10/5/10_390/_pdf/-char/en
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