Predictions of Vortex Flow in a Diesel Multi-Hole Injector Using the RANS Modelling Approach

The occurrence of vortices in the sac volume of automotive multi-hole fuel injectors plays an important role in the development of vortex cavitation, which directly influences the flow structure and emerging sprays that, in turn, influence the engine performance and emissions. In this study, the RAN...

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Main Authors: Aishvarya Kumar, Jamshid Nouri, Ali Ghobadian
Format: Article
Language:English
Published: MDPI AG 2021-11-01
Series:Fluids
Subjects:
Online Access:https://www.mdpi.com/2311-5521/6/12/421
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author Aishvarya Kumar
Jamshid Nouri
Ali Ghobadian
author_facet Aishvarya Kumar
Jamshid Nouri
Ali Ghobadian
author_sort Aishvarya Kumar
collection DOAJ
description The occurrence of vortices in the sac volume of automotive multi-hole fuel injectors plays an important role in the development of vortex cavitation, which directly influences the flow structure and emerging sprays that, in turn, influence the engine performance and emissions. In this study, the RANS-based turbulence modelling approach was used to predict the internal flow in a vertical axis-symmetrical multi-hole (6) diesel fuel injector under non-cavitating conditions. The project aimed to predict the aforementioned vortical structures accurately at two different needle lifts in order to form a correct opinion about their occurrence. The accuracy of the simulations was assessed by comparing the predicted mean axial velocity and RMS velocity of LDV measurements, which showed good agreement. The flow field analysis predicted a complex, 3D, vortical flow structure with the presence of different types of vortices in the sac volume and the nozzle hole. Two main types of vortex were detected: the “hole-to-hole” connecting vortex, and double “counter-rotating” vortices emerging from the needle wall and entering the injector hole facing it. Different flow patterns in the rotational direction of the “hole-to-hole” vortices have been observed at the low needle lift (anticlockwise) and full needle lift (clockwise), due to their different flow passages in the sac, causing a much higher momentum inflow at the lower lift with its much narrower flow passage.
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spelling doaj.art-2ae670e7dce9459eb55caab1d33046432023-11-23T08:15:16ZengMDPI AGFluids2311-55212021-11-0161242110.3390/fluids6120421Predictions of Vortex Flow in a Diesel Multi-Hole Injector Using the RANS Modelling ApproachAishvarya Kumar0Jamshid Nouri1Ali Ghobadian2Department of Engineering, Mechanical Engineering and Aeronautics, City, University of London, Northampton Square, London EC1V 0HB, UKDepartment of Engineering, Mechanical Engineering and Aeronautics, City, University of London, Northampton Square, London EC1V 0HB, UKDepartment of Engineering, Mechanical Engineering and Aeronautics, City, University of London, Northampton Square, London EC1V 0HB, UKThe occurrence of vortices in the sac volume of automotive multi-hole fuel injectors plays an important role in the development of vortex cavitation, which directly influences the flow structure and emerging sprays that, in turn, influence the engine performance and emissions. In this study, the RANS-based turbulence modelling approach was used to predict the internal flow in a vertical axis-symmetrical multi-hole (6) diesel fuel injector under non-cavitating conditions. The project aimed to predict the aforementioned vortical structures accurately at two different needle lifts in order to form a correct opinion about their occurrence. The accuracy of the simulations was assessed by comparing the predicted mean axial velocity and RMS velocity of LDV measurements, which showed good agreement. The flow field analysis predicted a complex, 3D, vortical flow structure with the presence of different types of vortices in the sac volume and the nozzle hole. Two main types of vortex were detected: the “hole-to-hole” connecting vortex, and double “counter-rotating” vortices emerging from the needle wall and entering the injector hole facing it. Different flow patterns in the rotational direction of the “hole-to-hole” vortices have been observed at the low needle lift (anticlockwise) and full needle lift (clockwise), due to their different flow passages in the sac, causing a much higher momentum inflow at the lower lift with its much narrower flow passage.https://www.mdpi.com/2311-5521/6/12/421vortex flowmulti-hole injectorsac volumeCFD simulationsRANS modelprediction validation
spellingShingle Aishvarya Kumar
Jamshid Nouri
Ali Ghobadian
Predictions of Vortex Flow in a Diesel Multi-Hole Injector Using the RANS Modelling Approach
Fluids
vortex flow
multi-hole injector
sac volume
CFD simulations
RANS model
prediction validation
title Predictions of Vortex Flow in a Diesel Multi-Hole Injector Using the RANS Modelling Approach
title_full Predictions of Vortex Flow in a Diesel Multi-Hole Injector Using the RANS Modelling Approach
title_fullStr Predictions of Vortex Flow in a Diesel Multi-Hole Injector Using the RANS Modelling Approach
title_full_unstemmed Predictions of Vortex Flow in a Diesel Multi-Hole Injector Using the RANS Modelling Approach
title_short Predictions of Vortex Flow in a Diesel Multi-Hole Injector Using the RANS Modelling Approach
title_sort predictions of vortex flow in a diesel multi hole injector using the rans modelling approach
topic vortex flow
multi-hole injector
sac volume
CFD simulations
RANS model
prediction validation
url https://www.mdpi.com/2311-5521/6/12/421
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