Confined Bed Breakage of Fine Iron Ore Concentrates

High-pressure grinding rolls (HPGR) have gained great popularity in the mining industry in the last 25 years or so. One of the first successful applications of the technology has been in iron ore pressing prior to pelletization. Piston-and-die tests can provide good insights on the material response...

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Main Authors: Túlio M. Campos, Gilvandro Bueno, Luís Marcelo Tavares
Format: Article
Language:English
Published: MDPI AG 2020-07-01
Series:Minerals
Subjects:
Online Access:https://www.mdpi.com/2075-163X/10/8/666
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author Túlio M. Campos
Gilvandro Bueno
Luís Marcelo Tavares
author_facet Túlio M. Campos
Gilvandro Bueno
Luís Marcelo Tavares
author_sort Túlio M. Campos
collection DOAJ
description High-pressure grinding rolls (HPGR) have gained great popularity in the mining industry in the last 25 years or so. One of the first successful applications of the technology has been in iron ore pressing prior to pelletization. Piston-and-die tests can provide good insights on the material response in an HPGR. This work analyzed confined bed breakage of four iron ore concentrates under different conditions. Saturation in breakage of particles contained in the top size in the tests was observed to occur at specific energies of about 2 kWh/t, whereas full saturation in breakage, with no additional increase in specific surface area of the material, occurred at energies above about 6 kWh/t. An expression was proposed to characterize the propensity of a material to break under confined bed conditions. The phenomenology involved in confined bed breakage of such materials was then analyzed in light of the results.
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spelling doaj.art-2b0d10aee69d42e092736a707404b0002023-11-20T08:02:10ZengMDPI AGMinerals2075-163X2020-07-0110866610.3390/min10080666Confined Bed Breakage of Fine Iron Ore ConcentratesTúlio M. Campos0Gilvandro Bueno1Luís Marcelo Tavares2Department of Metallurgical and Materials Engineering, Universidade Federal do Rio de Janeiro–COPPE/UFRJ, Cx. Postal 68505, Rio de Janeiro CEP 21941-972, RJ, BrazilDepartment of Metallurgical and Materials Engineering, Universidade Federal do Rio de Janeiro–COPPE/UFRJ, Cx. Postal 68505, Rio de Janeiro CEP 21941-972, RJ, BrazilDepartment of Metallurgical and Materials Engineering, Universidade Federal do Rio de Janeiro–COPPE/UFRJ, Cx. Postal 68505, Rio de Janeiro CEP 21941-972, RJ, BrazilHigh-pressure grinding rolls (HPGR) have gained great popularity in the mining industry in the last 25 years or so. One of the first successful applications of the technology has been in iron ore pressing prior to pelletization. Piston-and-die tests can provide good insights on the material response in an HPGR. This work analyzed confined bed breakage of four iron ore concentrates under different conditions. Saturation in breakage of particles contained in the top size in the tests was observed to occur at specific energies of about 2 kWh/t, whereas full saturation in breakage, with no additional increase in specific surface area of the material, occurred at energies above about 6 kWh/t. An expression was proposed to characterize the propensity of a material to break under confined bed conditions. The phenomenology involved in confined bed breakage of such materials was then analyzed in light of the results.https://www.mdpi.com/2075-163X/10/8/666bed breakageiron orecomminutionsaturationpiston-and-diecompaction
spellingShingle Túlio M. Campos
Gilvandro Bueno
Luís Marcelo Tavares
Confined Bed Breakage of Fine Iron Ore Concentrates
Minerals
bed breakage
iron ore
comminution
saturation
piston-and-die
compaction
title Confined Bed Breakage of Fine Iron Ore Concentrates
title_full Confined Bed Breakage of Fine Iron Ore Concentrates
title_fullStr Confined Bed Breakage of Fine Iron Ore Concentrates
title_full_unstemmed Confined Bed Breakage of Fine Iron Ore Concentrates
title_short Confined Bed Breakage of Fine Iron Ore Concentrates
title_sort confined bed breakage of fine iron ore concentrates
topic bed breakage
iron ore
comminution
saturation
piston-and-die
compaction
url https://www.mdpi.com/2075-163X/10/8/666
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AT gilvandrobueno confinedbedbreakageoffineironoreconcentrates
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