Aluminum-to-Steel Cladding by Explosive Welding

The production of aluminum-carbon steel and aluminum-stainless steel clads is challenging, and explosive welding is one of the most suitable processes to achieve them. The present work aims to investigate the coupled effect of two strategies for optimizing the production of these clads by explosive...

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Main Authors: Gustavo H. S. F. L. Carvalho, Ivan Galvão, Ricardo Mendes, Rui M. Leal, Altino Loureiro
Format: Article
Language:English
Published: MDPI AG 2020-08-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/10/8/1062
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author Gustavo H. S. F. L. Carvalho
Ivan Galvão
Ricardo Mendes
Rui M. Leal
Altino Loureiro
author_facet Gustavo H. S. F. L. Carvalho
Ivan Galvão
Ricardo Mendes
Rui M. Leal
Altino Loureiro
author_sort Gustavo H. S. F. L. Carvalho
collection DOAJ
description The production of aluminum-carbon steel and aluminum-stainless steel clads is challenging, and explosive welding is one of the most suitable processes to achieve them. The present work aims to investigate the coupled effect of two strategies for optimizing the production of these clads by explosive welding: the use of a low-density interlayer and the use of a low-density and low-detonation velocity explosive mixture. A broad range of techniques was used to characterize the microstructural and the mechanical properties of the welds, specifically, optical microscopy, scanning electron microscopy, energy dispersive spectroscopy, electron backscatter diffraction, microhardness and tensile-shear testing with digital image correlation analysis. Although aluminum-carbon steel and aluminum-stainless steel have different weldabilities, clads with sound microstructure and good mechanical behavior were achieved for both combinations. These results were associated with the low values of collision point and impact velocities provided by the tested explosive mixture, which made the weldability difference between these combinations less significant. The successful testing of this explosive mixture indicates that it is suitable to be used for welding very thin flyers and/or dissimilar materials that easily form intermetallic phases.
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spelling doaj.art-2b3d9e1c88424640b30566b99bd039522023-11-20T09:17:32ZengMDPI AGMetals2075-47012020-08-01108106210.3390/met10081062Aluminum-to-Steel Cladding by Explosive WeldingGustavo H. S. F. L. Carvalho0Ivan Galvão1Ricardo Mendes2Rui M. Leal3Altino Loureiro4Universidade de Coimbra, CEMMPRE, Departamento de Engenharia Mecânica, Rua Luís Reis Santos, 3030-788 Coimbra, PortugalUniversidade de Coimbra, CEMMPRE, Departamento de Engenharia Mecânica, Rua Luís Reis Santos, 3030-788 Coimbra, PortugalUniversidade de Coimbra, ADAI/LEDAP, Departamento de Engenharia Mecânica, Rua Luís Reis Santos, 3030-788 Coimbra, PortugalUniversidade de Coimbra, CEMMPRE, Departamento de Engenharia Mecânica, Rua Luís Reis Santos, 3030-788 Coimbra, PortugalUniversidade de Coimbra, CEMMPRE, Departamento de Engenharia Mecânica, Rua Luís Reis Santos, 3030-788 Coimbra, PortugalThe production of aluminum-carbon steel and aluminum-stainless steel clads is challenging, and explosive welding is one of the most suitable processes to achieve them. The present work aims to investigate the coupled effect of two strategies for optimizing the production of these clads by explosive welding: the use of a low-density interlayer and the use of a low-density and low-detonation velocity explosive mixture. A broad range of techniques was used to characterize the microstructural and the mechanical properties of the welds, specifically, optical microscopy, scanning electron microscopy, energy dispersive spectroscopy, electron backscatter diffraction, microhardness and tensile-shear testing with digital image correlation analysis. Although aluminum-carbon steel and aluminum-stainless steel have different weldabilities, clads with sound microstructure and good mechanical behavior were achieved for both combinations. These results were associated with the low values of collision point and impact velocities provided by the tested explosive mixture, which made the weldability difference between these combinations less significant. The successful testing of this explosive mixture indicates that it is suitable to be used for welding very thin flyers and/or dissimilar materials that easily form intermetallic phases.https://www.mdpi.com/2075-4701/10/8/1062explosive weldinginterlayeraluminumcarbon steelstainless steel
spellingShingle Gustavo H. S. F. L. Carvalho
Ivan Galvão
Ricardo Mendes
Rui M. Leal
Altino Loureiro
Aluminum-to-Steel Cladding by Explosive Welding
Metals
explosive welding
interlayer
aluminum
carbon steel
stainless steel
title Aluminum-to-Steel Cladding by Explosive Welding
title_full Aluminum-to-Steel Cladding by Explosive Welding
title_fullStr Aluminum-to-Steel Cladding by Explosive Welding
title_full_unstemmed Aluminum-to-Steel Cladding by Explosive Welding
title_short Aluminum-to-Steel Cladding by Explosive Welding
title_sort aluminum to steel cladding by explosive welding
topic explosive welding
interlayer
aluminum
carbon steel
stainless steel
url https://www.mdpi.com/2075-4701/10/8/1062
work_keys_str_mv AT gustavohsflcarvalho aluminumtosteelcladdingbyexplosivewelding
AT ivangalvao aluminumtosteelcladdingbyexplosivewelding
AT ricardomendes aluminumtosteelcladdingbyexplosivewelding
AT ruimleal aluminumtosteelcladdingbyexplosivewelding
AT altinoloureiro aluminumtosteelcladdingbyexplosivewelding