Design of Radial-Inflow Turbines for Low-Temperature Organic Rankine Cycle

This study presents the development of a design method that has been extended to the design of radial-inflow turbines operating in organic Rankine cycles (ORC). Both the conventional design method and the circulation method available in the literature have been reviewed. The two main limitations of...

Full description

Bibliographic Details
Main Authors: Jiangnan Zhang, Yi Tang
Format: Article
Language:English
Published: MDPI AG 2023-07-01
Series:Machines
Subjects:
Online Access:https://www.mdpi.com/2075-1702/11/7/725
_version_ 1827732610503147520
author Jiangnan Zhang
Yi Tang
author_facet Jiangnan Zhang
Yi Tang
author_sort Jiangnan Zhang
collection DOAJ
description This study presents the development of a design method that has been extended to the design of radial-inflow turbines operating in organic Rankine cycles (ORC). Both the conventional design method and the circulation method available in the literature have been reviewed. The two main limitations of the current circulation method that make it not suitable for the ORC turbine design are the lack of real gas capability and 3D blades with high stresses. Using the circulation method, the flow field is decomposed into a potential part and a rotational part. The mean velocity field and the periodic velocity field are solved separately. To model the thermodynamic properties of the real gas, NIST REFPROP or CoolProp are used. The blade geometry is then solved iteratively by assuming that the velocity vector is parallel to the blade surface. The blade boundary condition is modified to force the blade camber to be radial-fibred, which is helpful to reduce the centrifugal bending stress on the blade. All the formulations are derived step by step, and the numerical treatments, including grid generation, numerical differentiation, computational scheme, and convergence, are discussed in detail. This method is validated by designing a R245fa ORC turbine rotor. The performance of the rotor design is predicted by CFD and FEA simulations, and it is compared to the results using other methodologies in the literature.
first_indexed 2024-03-11T00:53:34Z
format Article
id doaj.art-2b40ece442444e45b46c7487a83e1d43
institution Directory Open Access Journal
issn 2075-1702
language English
last_indexed 2024-03-11T00:53:34Z
publishDate 2023-07-01
publisher MDPI AG
record_format Article
series Machines
spelling doaj.art-2b40ece442444e45b46c7487a83e1d432023-11-18T20:12:39ZengMDPI AGMachines2075-17022023-07-0111772510.3390/machines11070725Design of Radial-Inflow Turbines for Low-Temperature Organic Rankine CycleJiangnan Zhang0Yi Tang1Liyang Research Institute, Southeast University, Liyang 213300, ChinaLiyang Research Institute, Southeast University, Liyang 213300, ChinaThis study presents the development of a design method that has been extended to the design of radial-inflow turbines operating in organic Rankine cycles (ORC). Both the conventional design method and the circulation method available in the literature have been reviewed. The two main limitations of the current circulation method that make it not suitable for the ORC turbine design are the lack of real gas capability and 3D blades with high stresses. Using the circulation method, the flow field is decomposed into a potential part and a rotational part. The mean velocity field and the periodic velocity field are solved separately. To model the thermodynamic properties of the real gas, NIST REFPROP or CoolProp are used. The blade geometry is then solved iteratively by assuming that the velocity vector is parallel to the blade surface. The blade boundary condition is modified to force the blade camber to be radial-fibred, which is helpful to reduce the centrifugal bending stress on the blade. All the formulations are derived step by step, and the numerical treatments, including grid generation, numerical differentiation, computational scheme, and convergence, are discussed in detail. This method is validated by designing a R245fa ORC turbine rotor. The performance of the rotor design is predicted by CFD and FEA simulations, and it is compared to the results using other methodologies in the literature.https://www.mdpi.com/2075-1702/11/7/725organic Rankine cycleORCradial-inflow turbinecirculation method
spellingShingle Jiangnan Zhang
Yi Tang
Design of Radial-Inflow Turbines for Low-Temperature Organic Rankine Cycle
Machines
organic Rankine cycle
ORC
radial-inflow turbine
circulation method
title Design of Radial-Inflow Turbines for Low-Temperature Organic Rankine Cycle
title_full Design of Radial-Inflow Turbines for Low-Temperature Organic Rankine Cycle
title_fullStr Design of Radial-Inflow Turbines for Low-Temperature Organic Rankine Cycle
title_full_unstemmed Design of Radial-Inflow Turbines for Low-Temperature Organic Rankine Cycle
title_short Design of Radial-Inflow Turbines for Low-Temperature Organic Rankine Cycle
title_sort design of radial inflow turbines for low temperature organic rankine cycle
topic organic Rankine cycle
ORC
radial-inflow turbine
circulation method
url https://www.mdpi.com/2075-1702/11/7/725
work_keys_str_mv AT jiangnanzhang designofradialinflowturbinesforlowtemperatureorganicrankinecycle
AT yitang designofradialinflowturbinesforlowtemperatureorganicrankinecycle