Thermal Error Modeling of Numerical Control Machine Based on Beetle Antennae Search Back-propagation Neural Networks

Abstract Thermal errors are one key impact factor on the processing accuracy of numerical control machine. This study targeted at a certain vertical processing center presents a new algorithm for predictive modeling of thermal errors in numerical control machine. This algorithm is founded on back-pr...

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Main Authors: Li Bao, Yulong Xu, Qiang Zhou, Peng Gao, Xiaoxia Guo, Ziqi Liu, Hui Jiang
Format: Article
Language:English
Published: Springer 2023-05-01
Series:International Journal of Computational Intelligence Systems
Subjects:
Online Access:https://doi.org/10.1007/s44196-023-00263-0
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author Li Bao
Yulong Xu
Qiang Zhou
Peng Gao
Xiaoxia Guo
Ziqi Liu
Hui Jiang
author_facet Li Bao
Yulong Xu
Qiang Zhou
Peng Gao
Xiaoxia Guo
Ziqi Liu
Hui Jiang
author_sort Li Bao
collection DOAJ
description Abstract Thermal errors are one key impact factor on the processing accuracy of numerical control machine. This study targeted at a certain vertical processing center presents a new algorithm for predictive modeling of thermal errors in numerical control machine. This algorithm is founded on back-propagation neural networks (BPNNs) and adopts beetle antennae search (BAS) to find the best weights and thresholds of BPNNs. It avoids the local minimization due to local extremums faced by traditional BPNNs. The intermingling rate and arithmetic computation efficiency of neural network algorithms are further improved. Then, a BAS-BP thermal error prediction model is built with the machine temperature changes and thermal errors as the input data. Compared with conventional BPNNs, the BPNN after particle swarm optimization suggests the convergence rate of BAS-BP is improved by 85%, the leftover mistakes between the genuine information and the anticipated information are under 1 um, and the overall prediction precision is above 90%. Thus, the new model has high precision, high anti-disturbance ability and strong robustness.
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spelling doaj.art-2ba24b0feffd4e649f89991ef561f5512023-05-21T11:26:54ZengSpringerInternational Journal of Computational Intelligence Systems1875-68832023-05-0116111610.1007/s44196-023-00263-0Thermal Error Modeling of Numerical Control Machine Based on Beetle Antennae Search Back-propagation Neural NetworksLi Bao0Yulong Xu1Qiang Zhou2Peng Gao3Xiaoxia Guo4Ziqi Liu5Hui Jiang6School of Mechanical and Electrical Engineering, Qiqihar UniversitySchool of Mechanical and Electrical Engineering, Qiqihar UniversitySchool of Mechanical and Electrical Engineering, Qiqihar UniversitySchool of Mechanical and Electrical Engineering, Qiqihar UniversitySchool of Mechanical and Electrical Engineering, Qiqihar UniversitySchool of Mechanical and Electrical Engineering, Qiqihar UniversityQiqihar Heavy CNC Equipment Corp., LtdAbstract Thermal errors are one key impact factor on the processing accuracy of numerical control machine. This study targeted at a certain vertical processing center presents a new algorithm for predictive modeling of thermal errors in numerical control machine. This algorithm is founded on back-propagation neural networks (BPNNs) and adopts beetle antennae search (BAS) to find the best weights and thresholds of BPNNs. It avoids the local minimization due to local extremums faced by traditional BPNNs. The intermingling rate and arithmetic computation efficiency of neural network algorithms are further improved. Then, a BAS-BP thermal error prediction model is built with the machine temperature changes and thermal errors as the input data. Compared with conventional BPNNs, the BPNN after particle swarm optimization suggests the convergence rate of BAS-BP is improved by 85%, the leftover mistakes between the genuine information and the anticipated information are under 1 um, and the overall prediction precision is above 90%. Thus, the new model has high precision, high anti-disturbance ability and strong robustness.https://doi.org/10.1007/s44196-023-00263-0Thermal error modelingError compensationIntelligent algorithmBack-propagation neural networkBeetle antennae search algorithm
spellingShingle Li Bao
Yulong Xu
Qiang Zhou
Peng Gao
Xiaoxia Guo
Ziqi Liu
Hui Jiang
Thermal Error Modeling of Numerical Control Machine Based on Beetle Antennae Search Back-propagation Neural Networks
International Journal of Computational Intelligence Systems
Thermal error modeling
Error compensation
Intelligent algorithm
Back-propagation neural network
Beetle antennae search algorithm
title Thermal Error Modeling of Numerical Control Machine Based on Beetle Antennae Search Back-propagation Neural Networks
title_full Thermal Error Modeling of Numerical Control Machine Based on Beetle Antennae Search Back-propagation Neural Networks
title_fullStr Thermal Error Modeling of Numerical Control Machine Based on Beetle Antennae Search Back-propagation Neural Networks
title_full_unstemmed Thermal Error Modeling of Numerical Control Machine Based on Beetle Antennae Search Back-propagation Neural Networks
title_short Thermal Error Modeling of Numerical Control Machine Based on Beetle Antennae Search Back-propagation Neural Networks
title_sort thermal error modeling of numerical control machine based on beetle antennae search back propagation neural networks
topic Thermal error modeling
Error compensation
Intelligent algorithm
Back-propagation neural network
Beetle antennae search algorithm
url https://doi.org/10.1007/s44196-023-00263-0
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