Marginal Discrepancy and Internal Fit of Bi-Layered and Monolithic Zirconia Fixed Dental Prostheses: An In Vitro Study

This in vitro study evaluated the influence of restoration design (bi-layered vs. monolithic) and manufacturing technique on the marginal discrepancy and internal fit of 3-unit zirconia fixed dental prostheses (FDPs). Mandibular second premolars and second molars were prepared as abutments in a 3-un...

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Main Authors: Majed M. Alsarani, Amin S. Rizkalla, Joseph Fava, Thomas W. Coyle, Omar El-Mowafy
Format: Article
Language:English
Published: MDPI AG 2023-10-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/13/20/11461
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author Majed M. Alsarani
Amin S. Rizkalla
Joseph Fava
Thomas W. Coyle
Omar El-Mowafy
author_facet Majed M. Alsarani
Amin S. Rizkalla
Joseph Fava
Thomas W. Coyle
Omar El-Mowafy
author_sort Majed M. Alsarani
collection DOAJ
description This in vitro study evaluated the influence of restoration design (bi-layered vs. monolithic) and manufacturing technique on the marginal discrepancy and internal fit of 3-unit zirconia fixed dental prostheses (FDPs). Mandibular second premolars and second molars were prepared as abutments in a 3-unit zirconia bridge to develop four groups (<i>n</i> = 10 FDPs): MZ: Monolithic zirconia FDPs, ZL: zirconia framework veneered by the hand-layering technique, ZP: zirconia framework veneered by the heat-pressed technique, and CAD-on: zirconia framework veneered by CAD/CAM lithium-disilicate glass–ceramic. All the zirconia FDPs were cemented to their corresponding die replicas using dual-cure resin cement and were subjected to compressive cyclic loading at a load range for half a million cycles using a universal testing machine. FDPs were sectioned mesiodistally to measure the marginal gap and internal fit using scanning electron microscopy. The measurements were taken at pre-assigned points of each abutment. Data were statistically analyzed via a Kruskal–Wallis test (α = 0.05). No significant differences were found between the monolithic and bi-layered zirconia groups in terms of the marginal discrepancy. However, there was a significant difference in the marginal gap between the zirconia groups. The marginal gap between monolithic and bi-layered zirconia FDPs was within the clinically acceptable range (<100 μm). Comparable mean values of the marginal gaps of 3-unit monolithic and veneered zirconia FDPs were found. Therefore, the FDP design and veneering methods did not affect the marginal discrepancy. However, the mean internal gap varied among the experimental groups. As the current in vitro investigation demonstrated equivalent mean values of marginal gaps of both 3-unit monolithic and bi-layered zirconia FPDs, the use of monolithic 3-unit zirconia FPDs would be a viable alternative fabrication technique.
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spelling doaj.art-2bbdcc97230c46858d38760fcf9415922023-11-19T15:32:31ZengMDPI AGApplied Sciences2076-34172023-10-0113201146110.3390/app132011461Marginal Discrepancy and Internal Fit of Bi-Layered and Monolithic Zirconia Fixed Dental Prostheses: An In Vitro StudyMajed M. Alsarani0Amin S. Rizkalla1Joseph Fava2Thomas W. Coyle3Omar El-Mowafy4Dental Health Department, College of Applied Medical Sciences, King Saud University, Riyadh 12372, Saudi ArabiaDepartment of Chemical and Biochemical Engineering, Schulich School of Medicine and Dentistry, Western University, London, ON N6A 5B9, CanadaProsthodontics, Faculty of Dentistry, University of Toronto, Toronto, ON M5G 1G6, CanadaDepartment of Materials Sciences and Engineering, University of Toronto, Toronto, ON M5G 1G6, CanadaRestorative Dentistry, Faculty of Dentistry, University of Toronto, Toronto, ON M5G 1G6, CanadaThis in vitro study evaluated the influence of restoration design (bi-layered vs. monolithic) and manufacturing technique on the marginal discrepancy and internal fit of 3-unit zirconia fixed dental prostheses (FDPs). Mandibular second premolars and second molars were prepared as abutments in a 3-unit zirconia bridge to develop four groups (<i>n</i> = 10 FDPs): MZ: Monolithic zirconia FDPs, ZL: zirconia framework veneered by the hand-layering technique, ZP: zirconia framework veneered by the heat-pressed technique, and CAD-on: zirconia framework veneered by CAD/CAM lithium-disilicate glass–ceramic. All the zirconia FDPs were cemented to their corresponding die replicas using dual-cure resin cement and were subjected to compressive cyclic loading at a load range for half a million cycles using a universal testing machine. FDPs were sectioned mesiodistally to measure the marginal gap and internal fit using scanning electron microscopy. The measurements were taken at pre-assigned points of each abutment. Data were statistically analyzed via a Kruskal–Wallis test (α = 0.05). No significant differences were found between the monolithic and bi-layered zirconia groups in terms of the marginal discrepancy. However, there was a significant difference in the marginal gap between the zirconia groups. The marginal gap between monolithic and bi-layered zirconia FDPs was within the clinically acceptable range (<100 μm). Comparable mean values of the marginal gaps of 3-unit monolithic and veneered zirconia FDPs were found. Therefore, the FDP design and veneering methods did not affect the marginal discrepancy. However, the mean internal gap varied among the experimental groups. As the current in vitro investigation demonstrated equivalent mean values of marginal gaps of both 3-unit monolithic and bi-layered zirconia FPDs, the use of monolithic 3-unit zirconia FPDs would be a viable alternative fabrication technique.https://www.mdpi.com/2076-3417/13/20/11461marginalinternalzirconiaCAD/CAMprostheses
spellingShingle Majed M. Alsarani
Amin S. Rizkalla
Joseph Fava
Thomas W. Coyle
Omar El-Mowafy
Marginal Discrepancy and Internal Fit of Bi-Layered and Monolithic Zirconia Fixed Dental Prostheses: An In Vitro Study
Applied Sciences
marginal
internal
zirconia
CAD/CAM
prostheses
title Marginal Discrepancy and Internal Fit of Bi-Layered and Monolithic Zirconia Fixed Dental Prostheses: An In Vitro Study
title_full Marginal Discrepancy and Internal Fit of Bi-Layered and Monolithic Zirconia Fixed Dental Prostheses: An In Vitro Study
title_fullStr Marginal Discrepancy and Internal Fit of Bi-Layered and Monolithic Zirconia Fixed Dental Prostheses: An In Vitro Study
title_full_unstemmed Marginal Discrepancy and Internal Fit of Bi-Layered and Monolithic Zirconia Fixed Dental Prostheses: An In Vitro Study
title_short Marginal Discrepancy and Internal Fit of Bi-Layered and Monolithic Zirconia Fixed Dental Prostheses: An In Vitro Study
title_sort marginal discrepancy and internal fit of bi layered and monolithic zirconia fixed dental prostheses an in vitro study
topic marginal
internal
zirconia
CAD/CAM
prostheses
url https://www.mdpi.com/2076-3417/13/20/11461
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AT aminsrizkalla marginaldiscrepancyandinternalfitofbilayeredandmonolithiczirconiafixeddentalprosthesesaninvitrostudy
AT josephfava marginaldiscrepancyandinternalfitofbilayeredandmonolithiczirconiafixeddentalprosthesesaninvitrostudy
AT thomaswcoyle marginaldiscrepancyandinternalfitofbilayeredandmonolithiczirconiafixeddentalprosthesesaninvitrostudy
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