Improved Rotational Foam Molding Properties of Tailored Polyethylene Blends with Higher Crystallization Temperature and Viscosity-Temperature Sensitivity

Rotational foam molding has attracted more and more attention due to the inexpensive machines required, low residual stresses, and flexible design for special and high-value-added applications. However, it is a great challenge to control cell sizes and morphology because of its coalesce and collapse...

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Main Authors: Xuelian Chen, Qigu Huang
Format: Article
Language:English
Published: MDPI AG 2022-08-01
Series:Polymers
Subjects:
Online Access:https://www.mdpi.com/2073-4360/14/17/3486
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author Xuelian Chen
Qigu Huang
author_facet Xuelian Chen
Qigu Huang
author_sort Xuelian Chen
collection DOAJ
description Rotational foam molding has attracted more and more attention due to the inexpensive machines required, low residual stresses, and flexible design for special and high-value-added applications. However, it is a great challenge to control cell sizes and morphology because of its coalesce and collapse during prolonged heating or at different temperatures. A novel tailored polyethylene blend with a unique chain structure for rotational foam molding was creatively proposed and demonstrated, and the effects of crystallization temperature and viscosity–temperature sensitivity on foaming were also investigated. The polyethylene blends with few chain branches in the low-molecular-weight part and many chain branches in the high-molecular-weight part effectively improved the crystallization temperature and the viscosity–temperature sensitivity for better prevention of coalesce and collapse during the foam-shaping stage.
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spelling doaj.art-2c60c66c740e41c3b68f8b4d31a75b002023-11-23T13:57:40ZengMDPI AGPolymers2073-43602022-08-011417348610.3390/polym14173486Improved Rotational Foam Molding Properties of Tailored Polyethylene Blends with Higher Crystallization Temperature and Viscosity-Temperature SensitivityXuelian Chen0Qigu Huang1State Key Laboratory of Chemical Resource Engineering, Key Laboratory of Carbon Fiber and Functional Polymers, Ministry of Education, The College of Material Science and Engineering, Beijing University of Chemical Technology, Beijing 100029, ChinaState Key Laboratory of Chemical Resource Engineering, Key Laboratory of Carbon Fiber and Functional Polymers, Ministry of Education, The College of Material Science and Engineering, Beijing University of Chemical Technology, Beijing 100029, ChinaRotational foam molding has attracted more and more attention due to the inexpensive machines required, low residual stresses, and flexible design for special and high-value-added applications. However, it is a great challenge to control cell sizes and morphology because of its coalesce and collapse during prolonged heating or at different temperatures. A novel tailored polyethylene blend with a unique chain structure for rotational foam molding was creatively proposed and demonstrated, and the effects of crystallization temperature and viscosity–temperature sensitivity on foaming were also investigated. The polyethylene blends with few chain branches in the low-molecular-weight part and many chain branches in the high-molecular-weight part effectively improved the crystallization temperature and the viscosity–temperature sensitivity for better prevention of coalesce and collapse during the foam-shaping stage.https://www.mdpi.com/2073-4360/14/17/3486polyethylenerotational moldingfoamscrystallizationviscosity–temperature sensitivitymorphology
spellingShingle Xuelian Chen
Qigu Huang
Improved Rotational Foam Molding Properties of Tailored Polyethylene Blends with Higher Crystallization Temperature and Viscosity-Temperature Sensitivity
Polymers
polyethylene
rotational molding
foams
crystallization
viscosity–temperature sensitivity
morphology
title Improved Rotational Foam Molding Properties of Tailored Polyethylene Blends with Higher Crystallization Temperature and Viscosity-Temperature Sensitivity
title_full Improved Rotational Foam Molding Properties of Tailored Polyethylene Blends with Higher Crystallization Temperature and Viscosity-Temperature Sensitivity
title_fullStr Improved Rotational Foam Molding Properties of Tailored Polyethylene Blends with Higher Crystallization Temperature and Viscosity-Temperature Sensitivity
title_full_unstemmed Improved Rotational Foam Molding Properties of Tailored Polyethylene Blends with Higher Crystallization Temperature and Viscosity-Temperature Sensitivity
title_short Improved Rotational Foam Molding Properties of Tailored Polyethylene Blends with Higher Crystallization Temperature and Viscosity-Temperature Sensitivity
title_sort improved rotational foam molding properties of tailored polyethylene blends with higher crystallization temperature and viscosity temperature sensitivity
topic polyethylene
rotational molding
foams
crystallization
viscosity–temperature sensitivity
morphology
url https://www.mdpi.com/2073-4360/14/17/3486
work_keys_str_mv AT xuelianchen improvedrotationalfoammoldingpropertiesoftailoredpolyethyleneblendswithhighercrystallizationtemperatureandviscositytemperaturesensitivity
AT qiguhuang improvedrotationalfoammoldingpropertiesoftailoredpolyethyleneblendswithhighercrystallizationtemperatureandviscositytemperaturesensitivity