The Evolution of the Ammonia Synthesis Catalyst 'AmoMax®-CASALE'

Despite the Haber-Bosch process being more than 100 years old, only incremental improvements have been achieved until recently. Now, by combining the catalyst expertise of CLARIANT and the engineering knowledge of CASALE, a breakthrough has been realized. AmoMax®-Casale is a new ammonia synthesis ca...

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Bibliographic Details
Main Authors: John D'Alessandri, Ermanno Filippi, Sergio Panza, Marvin Estenfelder, Stephan J. Reitmeier, Andreas Reitzmann, Pierdomenico Biasi, Rene Eckert
Format: Article
Language:deu
Published: Swiss Chemical Society 2022-08-01
Series:CHIMIA
Subjects:
Online Access:https://chimia.ch/chimia/article/view/6119
Description
Summary:Despite the Haber-Bosch process being more than 100 years old, only incremental improvements have been achieved until recently. Now, by combining the catalyst expertise of CLARIANT and the engineering knowledge of CASALE, a breakthrough has been realized. AmoMax®-Casale is a new ammonia synthesis catalyst jointly developed by Casale and Clariant particularly for use in Casale ammonia converters. AmoMax®-Casale is a customized evolution of the well-known, wustite-based catalyst, AmoMax® 10. While retaining the same superior resistance to ageing, poisoning and mechanical strength, AmoMax®-Casale is significantly more active. This feature allows to reduce the loop recycle rate and the loop pressure and/or to increase the ammonia production. The higher activity of AmoMax®-Casale contributes to improve the overall operating efficiency either by saving energy, or by increasing significantly the plant capacity. This article will describe in detail the successful development of AmoMax®-Casale, explain advantages and commercial benefits based on concrete plant simulations and share the start-up experience of the first commercial reference.
ISSN:0009-4293
2673-2424