A New Method of Diatomaceous Earth Fractionation—A Bio-Raw Material Source for Epoxy-Based Composites

The authors of this paper use an original method of diatomaceous earth fractionation, which allows for obtaining a filler with a specific particle size distribution. The method makes it possible to separate small, disintegrated and broken diatom frustules from those which maintained their original f...

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Main Authors: Marta Dobrosielska, Renata Dobrucka, Michał Gloc, Dariusz Brząkalski, Marcin Szymański, Krzysztof J. Kurzydłowski, Robert E. Przekop
Format: Article
Language:English
Published: MDPI AG 2021-03-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/14/7/1663
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author Marta Dobrosielska
Renata Dobrucka
Michał Gloc
Dariusz Brząkalski
Marcin Szymański
Krzysztof J. Kurzydłowski
Robert E. Przekop
author_facet Marta Dobrosielska
Renata Dobrucka
Michał Gloc
Dariusz Brząkalski
Marcin Szymański
Krzysztof J. Kurzydłowski
Robert E. Przekop
author_sort Marta Dobrosielska
collection DOAJ
description The authors of this paper use an original method of diatomaceous earth fractionation, which allows for obtaining a filler with a specific particle size distribution. The method makes it possible to separate small, disintegrated and broken diatom frustules from those which maintained their original form in diatomaceous earth. The study covers a range of tests conducted to prove that such a separated diatomic fraction (3–30 µm) shows features different from the base diatomite (from 1 to above 40 µm) used as an epoxy resin filler. We have examined the mechanical properties of a series of diatomite/resin composites, considering the weight fraction of diatoms and the parameters of the composite production process. The studied composites of Epidian 601 epoxy resin cross-linked with amine-based curing agent Z-1 contained 0 to 70% vol. of diatoms or diatomaceous earth. Samples were produced by being casted into silicone molds in vacuum degassing conditions and, alternatively, without degassing. The results have shown that the size and morphology of the filler based on diatomaceous earth affects mechanical and rheological properties of systems based on epoxy resin. Elongation at rupture and flexural stress at rupture were both raised by up to 35%, and impact strength by up to 25%.
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spelling doaj.art-2c8af57a45df42a698cb287bd24d0db42023-11-21T13:10:47ZengMDPI AGMaterials1996-19442021-03-01147166310.3390/ma14071663A New Method of Diatomaceous Earth Fractionation—A Bio-Raw Material Source for Epoxy-Based CompositesMarta Dobrosielska0Renata Dobrucka1Michał Gloc2Dariusz Brząkalski3Marcin Szymański4Krzysztof J. Kurzydłowski5Robert E. Przekop6Faculty of Materials Science and Engineering, Warsaw University of Technology, ul. Wołoska 141, 02-507 Warsaw, PolandFaculty of Materials Science and Engineering, Warsaw University of Technology, ul. Wołoska 141, 02-507 Warsaw, PolandFaculty of Materials Science and Engineering, Warsaw University of Technology, ul. Wołoska 141, 02-507 Warsaw, PolandFaculty of Chemistry, Adam Mickiewicz University in Poznań, 8 Uniwersytetu Poznańskiego, 61-614 Poznań, PolandCentre for Advanced Technologies, Adam Mickiewicz University in Poznań, ul. Uniwersytetu Poznańskiego 10, 61-614 Poznan, PolandFaculty of Materials Science and Engineering, Warsaw University of Technology, ul. Wołoska 141, 02-507 Warsaw, PolandCentre for Advanced Technologies, Adam Mickiewicz University in Poznań, ul. Uniwersytetu Poznańskiego 10, 61-614 Poznan, PolandThe authors of this paper use an original method of diatomaceous earth fractionation, which allows for obtaining a filler with a specific particle size distribution. The method makes it possible to separate small, disintegrated and broken diatom frustules from those which maintained their original form in diatomaceous earth. The study covers a range of tests conducted to prove that such a separated diatomic fraction (3–30 µm) shows features different from the base diatomite (from 1 to above 40 µm) used as an epoxy resin filler. We have examined the mechanical properties of a series of diatomite/resin composites, considering the weight fraction of diatoms and the parameters of the composite production process. The studied composites of Epidian 601 epoxy resin cross-linked with amine-based curing agent Z-1 contained 0 to 70% vol. of diatoms or diatomaceous earth. Samples were produced by being casted into silicone molds in vacuum degassing conditions and, alternatively, without degassing. The results have shown that the size and morphology of the filler based on diatomaceous earth affects mechanical and rheological properties of systems based on epoxy resin. Elongation at rupture and flexural stress at rupture were both raised by up to 35%, and impact strength by up to 25%.https://www.mdpi.com/1996-1944/14/7/1663diatomitebio-compositesmechanical propertiesfractionationpurification of diatomaceous earthbio-raw materials
spellingShingle Marta Dobrosielska
Renata Dobrucka
Michał Gloc
Dariusz Brząkalski
Marcin Szymański
Krzysztof J. Kurzydłowski
Robert E. Przekop
A New Method of Diatomaceous Earth Fractionation—A Bio-Raw Material Source for Epoxy-Based Composites
Materials
diatomite
bio-composites
mechanical properties
fractionation
purification of diatomaceous earth
bio-raw materials
title A New Method of Diatomaceous Earth Fractionation—A Bio-Raw Material Source for Epoxy-Based Composites
title_full A New Method of Diatomaceous Earth Fractionation—A Bio-Raw Material Source for Epoxy-Based Composites
title_fullStr A New Method of Diatomaceous Earth Fractionation—A Bio-Raw Material Source for Epoxy-Based Composites
title_full_unstemmed A New Method of Diatomaceous Earth Fractionation—A Bio-Raw Material Source for Epoxy-Based Composites
title_short A New Method of Diatomaceous Earth Fractionation—A Bio-Raw Material Source for Epoxy-Based Composites
title_sort new method of diatomaceous earth fractionation a bio raw material source for epoxy based composites
topic diatomite
bio-composites
mechanical properties
fractionation
purification of diatomaceous earth
bio-raw materials
url https://www.mdpi.com/1996-1944/14/7/1663
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