A New Method for Proportioning Sustainable, Economic, and Resilient Concrete

The ordinary Portland cement (OPC) component of concrete is the highest contributor to concrete’s cost and carbon footprint. Historically, code-writing organizations have required a high volume of paste in concrete mixtures by imposing minimum limits on the OPC content for a given application. Howev...

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Main Authors: Gokul Dev Vasudevan, Naga Pavan Vaddey, David Trejo
Format: Article
Language:English
Published: MDPI AG 2023-12-01
Series:Construction Materials
Subjects:
Online Access:https://www.mdpi.com/2673-7108/4/1/2
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author Gokul Dev Vasudevan
Naga Pavan Vaddey
David Trejo
author_facet Gokul Dev Vasudevan
Naga Pavan Vaddey
David Trejo
author_sort Gokul Dev Vasudevan
collection DOAJ
description The ordinary Portland cement (OPC) component of concrete is the highest contributor to concrete’s cost and carbon footprint. Historically, code-writing organizations have required a high volume of paste in concrete mixtures by imposing minimum limits on the OPC content for a given application. However, high paste contents can result in dimensional instability, higher costs, higher carbon footprints, and lower durability. Minimizing the OPC content in concrete can provide economic, durability, and sustainability benefits. This study hypothesizes that the amount of OPC required to achieve some required fresh and hardened characteristics is highly dependent on the aggregate characteristics, supplementary cementing material (SCM) characteristics, and proportions of these. Given this, this research proposes using the amount of voids in the aggregate system (AV), or more specifically the paste volume-to-aggregate void ratio (PV/AV); SCM reactivity; and the SCM replacement level as key parameters to proportion concrete mixtures with minimum OPC contents to meet sustainability, economic, and resilience (SER) requirements. A new mixture proportioning procedure, referred to here as the SER proportioning method, is developed in this study based on assessing AV and identifying an optimal PV/AV that satisfies the required concrete characteristics. The results show that implementing the SER mixture proportioning method and including SCMs, or more specifically off-spec fly ashes (OFAs), can lead to significant reductions in the paste content and associated reductions in the cost and embodied carbon footprint of concrete.
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spelling doaj.art-2c961d73c5524821b2f23a495884dbb42024-03-27T13:32:12ZengMDPI AGConstruction Materials2673-71082023-12-0141163610.3390/constrmater4010002A New Method for Proportioning Sustainable, Economic, and Resilient ConcreteGokul Dev Vasudevan0Naga Pavan Vaddey1David Trejo2School of Environmental, Civil, Agricultural, and Mechanical Engineering, University of Georgia, Athens, GA 30605, USAConstruction Testing Limited, Skokie, IL 60076, USASchool of Civil and Construction Engineering, Oregon State University, Corvallis, OR 97330, USAThe ordinary Portland cement (OPC) component of concrete is the highest contributor to concrete’s cost and carbon footprint. Historically, code-writing organizations have required a high volume of paste in concrete mixtures by imposing minimum limits on the OPC content for a given application. However, high paste contents can result in dimensional instability, higher costs, higher carbon footprints, and lower durability. Minimizing the OPC content in concrete can provide economic, durability, and sustainability benefits. This study hypothesizes that the amount of OPC required to achieve some required fresh and hardened characteristics is highly dependent on the aggregate characteristics, supplementary cementing material (SCM) characteristics, and proportions of these. Given this, this research proposes using the amount of voids in the aggregate system (AV), or more specifically the paste volume-to-aggregate void ratio (PV/AV); SCM reactivity; and the SCM replacement level as key parameters to proportion concrete mixtures with minimum OPC contents to meet sustainability, economic, and resilience (SER) requirements. A new mixture proportioning procedure, referred to here as the SER proportioning method, is developed in this study based on assessing AV and identifying an optimal PV/AV that satisfies the required concrete characteristics. The results show that implementing the SER mixture proportioning method and including SCMs, or more specifically off-spec fly ashes (OFAs), can lead to significant reductions in the paste content and associated reductions in the cost and embodied carbon footprint of concrete.https://www.mdpi.com/2673-7108/4/1/2paste volume-to-aggregate void ratiofine aggregate-to-coarse aggregate ratio
spellingShingle Gokul Dev Vasudevan
Naga Pavan Vaddey
David Trejo
A New Method for Proportioning Sustainable, Economic, and Resilient Concrete
Construction Materials
paste volume-to-aggregate void ratio
fine aggregate-to-coarse aggregate ratio
title A New Method for Proportioning Sustainable, Economic, and Resilient Concrete
title_full A New Method for Proportioning Sustainable, Economic, and Resilient Concrete
title_fullStr A New Method for Proportioning Sustainable, Economic, and Resilient Concrete
title_full_unstemmed A New Method for Proportioning Sustainable, Economic, and Resilient Concrete
title_short A New Method for Proportioning Sustainable, Economic, and Resilient Concrete
title_sort new method for proportioning sustainable economic and resilient concrete
topic paste volume-to-aggregate void ratio
fine aggregate-to-coarse aggregate ratio
url https://www.mdpi.com/2673-7108/4/1/2
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