In-Situ Hollow Sample Setup Design for Mechanical Characterisation of Gaseous Hydrogen Embrittlement of Pipeline Steels and Welds

This work discusses the design and demonstration of an in-situ test setup for testing pipeline steels in a high pressure gaseous hydrogen (H<sub>2</sub>) environment. A miniature hollow pipe-like tensile specimen was designed that acts as the gas containment volume during the test. Speci...

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Main Authors: Tim Boot, Ton (A. C.) Riemslag, Elise (T. E.) Reinton, Ping Liu, Carey L. Walters, Vera Popovich
Format: Article
Language:English
Published: MDPI AG 2021-08-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/11/8/1242
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author Tim Boot
Ton (A. C.) Riemslag
Elise (T. E.) Reinton
Ping Liu
Carey L. Walters
Vera Popovich
author_facet Tim Boot
Ton (A. C.) Riemslag
Elise (T. E.) Reinton
Ping Liu
Carey L. Walters
Vera Popovich
author_sort Tim Boot
collection DOAJ
description This work discusses the design and demonstration of an in-situ test setup for testing pipeline steels in a high pressure gaseous hydrogen (H<sub>2</sub>) environment. A miniature hollow pipe-like tensile specimen was designed that acts as the gas containment volume during the test. Specific areas of the specimen can be forced to fracture by selective notching, as performed on the weldment. The volume of H<sub>2</sub> used was minimised so the test can be performed safely without the need of specialised equipment. The setup is shown to be capable of characterising Hydrogen Embrittlement (HE) in steels through testing an X60 pipeline steel and its weldment. The percentage elongation (%El) of the base metal was found to be reduced by 40% when tested in 100 barg H<sub>2</sub>. Reduction of cross-sectional area (%RA) was found to decrease by 28% and 11% in the base metal and weld metal, respectively, when tested in 100 barg H<sub>2</sub>. Benchmark test were performed at 100 barg N<sub>2</sub> pressure. SEM fractography further indicated a shift from normal ductile fracture mechanisms to a brittle transgranular (TG) quasi-cleavage (QC) type fracture that is characteristic of HE.
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spelling doaj.art-2cec1de7337e490ebb81470b4c9ab06d2023-11-22T08:41:38ZengMDPI AGMetals2075-47012021-08-01118124210.3390/met11081242In-Situ Hollow Sample Setup Design for Mechanical Characterisation of Gaseous Hydrogen Embrittlement of Pipeline Steels and WeldsTim Boot0Ton (A. C.) Riemslag1Elise (T. E.) Reinton2Ping Liu3Carey L. Walters4Vera Popovich5Department of Materials Science & Engineering, Delft University of Technology, Mekelweg 2, 2628 CD Delft, The NetherlandsDepartment of Materials Science & Engineering, Delft University of Technology, Mekelweg 2, 2628 CD Delft, The NetherlandsDepartment of Materials Science & Engineering, Delft University of Technology, Mekelweg 2, 2628 CD Delft, The NetherlandsIntecsea, Wilhelmina van Pruisenweg 2, 2595 AN Den Haag, The NetherlandsDepartment of Maritime Transport & Technology, Delft University of Technology, Mekelweg 2, 2628 CD Delft, The NetherlandsDepartment of Materials Science & Engineering, Delft University of Technology, Mekelweg 2, 2628 CD Delft, The NetherlandsThis work discusses the design and demonstration of an in-situ test setup for testing pipeline steels in a high pressure gaseous hydrogen (H<sub>2</sub>) environment. A miniature hollow pipe-like tensile specimen was designed that acts as the gas containment volume during the test. Specific areas of the specimen can be forced to fracture by selective notching, as performed on the weldment. The volume of H<sub>2</sub> used was minimised so the test can be performed safely without the need of specialised equipment. The setup is shown to be capable of characterising Hydrogen Embrittlement (HE) in steels through testing an X60 pipeline steel and its weldment. The percentage elongation (%El) of the base metal was found to be reduced by 40% when tested in 100 barg H<sub>2</sub>. Reduction of cross-sectional area (%RA) was found to decrease by 28% and 11% in the base metal and weld metal, respectively, when tested in 100 barg H<sub>2</sub>. Benchmark test were performed at 100 barg N<sub>2</sub> pressure. SEM fractography further indicated a shift from normal ductile fracture mechanisms to a brittle transgranular (TG) quasi-cleavage (QC) type fracture that is characteristic of HE.https://www.mdpi.com/2075-4701/11/8/1242hydrogen embrittlementpipeline steelin-situ mechanical testingfractoragphy
spellingShingle Tim Boot
Ton (A. C.) Riemslag
Elise (T. E.) Reinton
Ping Liu
Carey L. Walters
Vera Popovich
In-Situ Hollow Sample Setup Design for Mechanical Characterisation of Gaseous Hydrogen Embrittlement of Pipeline Steels and Welds
Metals
hydrogen embrittlement
pipeline steel
in-situ mechanical testing
fractoragphy
title In-Situ Hollow Sample Setup Design for Mechanical Characterisation of Gaseous Hydrogen Embrittlement of Pipeline Steels and Welds
title_full In-Situ Hollow Sample Setup Design for Mechanical Characterisation of Gaseous Hydrogen Embrittlement of Pipeline Steels and Welds
title_fullStr In-Situ Hollow Sample Setup Design for Mechanical Characterisation of Gaseous Hydrogen Embrittlement of Pipeline Steels and Welds
title_full_unstemmed In-Situ Hollow Sample Setup Design for Mechanical Characterisation of Gaseous Hydrogen Embrittlement of Pipeline Steels and Welds
title_short In-Situ Hollow Sample Setup Design for Mechanical Characterisation of Gaseous Hydrogen Embrittlement of Pipeline Steels and Welds
title_sort in situ hollow sample setup design for mechanical characterisation of gaseous hydrogen embrittlement of pipeline steels and welds
topic hydrogen embrittlement
pipeline steel
in-situ mechanical testing
fractoragphy
url https://www.mdpi.com/2075-4701/11/8/1242
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