Automatic melt pool recognition in X-ray radiography images from laser-molten Al alloy
Size and shape of the melt pool play an important role in the microstructure formation in materials additively manufactured by laser powder bed fusion (LPBF) techniques. It is an enormous challenge to determine them automatically in radiography image series taken during LPBF when the melt pool has a...
Main Authors: | , , , , , |
---|---|
Format: | Article |
Language: | English |
Published: |
Elsevier
2022-11-01
|
Series: | Journal of Materials Research and Technology |
Subjects: | |
Online Access: | http://www.sciencedirect.com/science/article/pii/S2238785422016593 |
_version_ | 1811198718787977216 |
---|---|
author | Marc-André Nielsen Johann Flemming Gloy Dieter Lott Tao Sun Martin Müller Peter Staron |
author_facet | Marc-André Nielsen Johann Flemming Gloy Dieter Lott Tao Sun Martin Müller Peter Staron |
author_sort | Marc-André Nielsen |
collection | DOAJ |
description | Size and shape of the melt pool play an important role in the microstructure formation in materials additively manufactured by laser powder bed fusion (LPBF) techniques. It is an enormous challenge to determine them automatically in radiography image series taken during LPBF when the melt pool has a very low contrast to the surrounding base material. In this work, an approach solving this problem for Al alloys is presented. The melt pool is detected by a combination of different image processing methods and boundary conditions. The method developed in this work is demonstrated on high-speed radiography images taken at a synchrotron beamline during an in-situ LPBF experiment using an Al-Si alloy. |
first_indexed | 2024-04-12T01:35:00Z |
format | Article |
id | doaj.art-2dca746c28ef444ea2afe3d9f94ce986 |
institution | Directory Open Access Journal |
issn | 2238-7854 |
language | English |
last_indexed | 2024-04-12T01:35:00Z |
publishDate | 2022-11-01 |
publisher | Elsevier |
record_format | Article |
series | Journal of Materials Research and Technology |
spelling | doaj.art-2dca746c28ef444ea2afe3d9f94ce9862022-12-22T03:53:20ZengElsevierJournal of Materials Research and Technology2238-78542022-11-012135023513Automatic melt pool recognition in X-ray radiography images from laser-molten Al alloyMarc-André Nielsen0Johann Flemming Gloy1Dieter Lott2Tao Sun3Martin Müller4Peter Staron5Institute of Materials Physics, Helmholtz-Zentrum Hereon, D-21502 Geesthacht, Germany; Corresponding author.Institute of Materials Physics, Helmholtz-Zentrum Hereon, D-21502 Geesthacht, GermanyInstitute of Materials Physics, Helmholtz-Zentrum Hereon, D-21502 Geesthacht, GermanyX-ray Science Division, Argonne National Laboratory, Lemont, IL, USAInstitute of Materials Physics, Helmholtz-Zentrum Hereon, D-21502 Geesthacht, GermanyInstitute of Materials Physics, Helmholtz-Zentrum Hereon, D-21502 Geesthacht, GermanySize and shape of the melt pool play an important role in the microstructure formation in materials additively manufactured by laser powder bed fusion (LPBF) techniques. It is an enormous challenge to determine them automatically in radiography image series taken during LPBF when the melt pool has a very low contrast to the surrounding base material. In this work, an approach solving this problem for Al alloys is presented. The melt pool is detected by a combination of different image processing methods and boundary conditions. The method developed in this work is demonstrated on high-speed radiography images taken at a synchrotron beamline during an in-situ LPBF experiment using an Al-Si alloy.http://www.sciencedirect.com/science/article/pii/S2238785422016593Selective laser meltingMelt poolAl alloyHigh-speed X-ray radiographyImage processing |
spellingShingle | Marc-André Nielsen Johann Flemming Gloy Dieter Lott Tao Sun Martin Müller Peter Staron Automatic melt pool recognition in X-ray radiography images from laser-molten Al alloy Journal of Materials Research and Technology Selective laser melting Melt pool Al alloy High-speed X-ray radiography Image processing |
title | Automatic melt pool recognition in X-ray radiography images from laser-molten Al alloy |
title_full | Automatic melt pool recognition in X-ray radiography images from laser-molten Al alloy |
title_fullStr | Automatic melt pool recognition in X-ray radiography images from laser-molten Al alloy |
title_full_unstemmed | Automatic melt pool recognition in X-ray radiography images from laser-molten Al alloy |
title_short | Automatic melt pool recognition in X-ray radiography images from laser-molten Al alloy |
title_sort | automatic melt pool recognition in x ray radiography images from laser molten al alloy |
topic | Selective laser melting Melt pool Al alloy High-speed X-ray radiography Image processing |
url | http://www.sciencedirect.com/science/article/pii/S2238785422016593 |
work_keys_str_mv | AT marcandrenielsen automaticmeltpoolrecognitioninxrayradiographyimagesfromlasermoltenalalloy AT johannflemminggloy automaticmeltpoolrecognitioninxrayradiographyimagesfromlasermoltenalalloy AT dieterlott automaticmeltpoolrecognitioninxrayradiographyimagesfromlasermoltenalalloy AT taosun automaticmeltpoolrecognitioninxrayradiographyimagesfromlasermoltenalalloy AT martinmuller automaticmeltpoolrecognitioninxrayradiographyimagesfromlasermoltenalalloy AT peterstaron automaticmeltpoolrecognitioninxrayradiographyimagesfromlasermoltenalalloy |