Development of Correlations for Windage Power Losses Modeling in an Axial Flux Permanent Magnet Synchronous Machine with Geometrical Features of the Magnets

In this paper, a set of correlations for the windage power losses in a 4 kW axial flux permanent magnet synchronous machine (AFPMSM) is presented. In order to have an efficient machine, it is necessary to optimize the total electromagnetic and mechanical losses. Therefore, fast equations are needed...

Full description

Bibliographic Details
Main Authors: Alireza Rasekh, Peter Sergeant, Jan Vierendeels
Format: Article
Language:English
Published: MDPI AG 2016-11-01
Series:Energies
Subjects:
Online Access:http://www.mdpi.com/1996-1073/9/12/1009
_version_ 1817994323813203968
author Alireza Rasekh
Peter Sergeant
Jan Vierendeels
author_facet Alireza Rasekh
Peter Sergeant
Jan Vierendeels
author_sort Alireza Rasekh
collection DOAJ
description In this paper, a set of correlations for the windage power losses in a 4 kW axial flux permanent magnet synchronous machine (AFPMSM) is presented. In order to have an efficient machine, it is necessary to optimize the total electromagnetic and mechanical losses. Therefore, fast equations are needed to estimate the windage power losses of the machine. The geometry consists of an open rotor–stator with sixteen magnets at the periphery of the rotor with an annular opening in the entire disk. Air can flow in a channel being formed between the magnets and in a small gap region between the magnets and the stator surface. To construct the correlations, computational fluid dynamics (CFD) simulations through the frozen rotor (FR) method are performed at the practical ranges of the geometrical parameters, namely the gap size distance, the rotational speed of the rotor, the magnet thickness and the magnet angle. Thereafter, two categories of formulations are defined to make the windage losses dimensionless based on whether the losses are mainly due to the viscous forces or the pressure forces. At the end, the correlations can be achieved via curve fittings from the numerical data. The results reveal that the pressure forces are responsible for the windage losses for the side surfaces in the air-channel, whereas for the surfaces facing the stator surface in the gap, the viscous forces mainly contribute to the windage losses. Additionally, the results of the parametric study demonstrate that the overall windage losses in the machine escalate with an increase in either the rotational Reynolds number or the magnet thickness ratio. By contrast, the windage losses decrease once the magnet angle ratio enlarges. Moreover, it can be concluded that the proposed correlations are very useful tools in the design and optimizations of this type of electrical machine.
first_indexed 2024-04-14T01:51:22Z
format Article
id doaj.art-2decbf625c2343249724608ce0942b52
institution Directory Open Access Journal
issn 1996-1073
language English
last_indexed 2024-04-14T01:51:22Z
publishDate 2016-11-01
publisher MDPI AG
record_format Article
series Energies
spelling doaj.art-2decbf625c2343249724608ce0942b522022-12-22T02:19:20ZengMDPI AGEnergies1996-10732016-11-01912100910.3390/en9121009en9121009Development of Correlations for Windage Power Losses Modeling in an Axial Flux Permanent Magnet Synchronous Machine with Geometrical Features of the MagnetsAlireza Rasekh0Peter Sergeant1Jan Vierendeels2Department of Flow, Heat and Combustion Mechanics, Faculty of Engineering and Architecture, Ghent University, B-9000 Ghent, BelgiumDepartment of Electrical Energy, Systems and Automation, Faculty of Engineering and Architecture, Ghent University, B-9000 Ghent, BelgiumDepartment of Flow, Heat and Combustion Mechanics, Faculty of Engineering and Architecture, Ghent University, B-9000 Ghent, BelgiumIn this paper, a set of correlations for the windage power losses in a 4 kW axial flux permanent magnet synchronous machine (AFPMSM) is presented. In order to have an efficient machine, it is necessary to optimize the total electromagnetic and mechanical losses. Therefore, fast equations are needed to estimate the windage power losses of the machine. The geometry consists of an open rotor–stator with sixteen magnets at the periphery of the rotor with an annular opening in the entire disk. Air can flow in a channel being formed between the magnets and in a small gap region between the magnets and the stator surface. To construct the correlations, computational fluid dynamics (CFD) simulations through the frozen rotor (FR) method are performed at the practical ranges of the geometrical parameters, namely the gap size distance, the rotational speed of the rotor, the magnet thickness and the magnet angle. Thereafter, two categories of formulations are defined to make the windage losses dimensionless based on whether the losses are mainly due to the viscous forces or the pressure forces. At the end, the correlations can be achieved via curve fittings from the numerical data. The results reveal that the pressure forces are responsible for the windage losses for the side surfaces in the air-channel, whereas for the surfaces facing the stator surface in the gap, the viscous forces mainly contribute to the windage losses. Additionally, the results of the parametric study demonstrate that the overall windage losses in the machine escalate with an increase in either the rotational Reynolds number or the magnet thickness ratio. By contrast, the windage losses decrease once the magnet angle ratio enlarges. Moreover, it can be concluded that the proposed correlations are very useful tools in the design and optimizations of this type of electrical machine.http://www.mdpi.com/1996-1073/9/12/1009AFPMSMCFDmagnet parameterswindage losses
spellingShingle Alireza Rasekh
Peter Sergeant
Jan Vierendeels
Development of Correlations for Windage Power Losses Modeling in an Axial Flux Permanent Magnet Synchronous Machine with Geometrical Features of the Magnets
Energies
AFPMSM
CFD
magnet parameters
windage losses
title Development of Correlations for Windage Power Losses Modeling in an Axial Flux Permanent Magnet Synchronous Machine with Geometrical Features of the Magnets
title_full Development of Correlations for Windage Power Losses Modeling in an Axial Flux Permanent Magnet Synchronous Machine with Geometrical Features of the Magnets
title_fullStr Development of Correlations for Windage Power Losses Modeling in an Axial Flux Permanent Magnet Synchronous Machine with Geometrical Features of the Magnets
title_full_unstemmed Development of Correlations for Windage Power Losses Modeling in an Axial Flux Permanent Magnet Synchronous Machine with Geometrical Features of the Magnets
title_short Development of Correlations for Windage Power Losses Modeling in an Axial Flux Permanent Magnet Synchronous Machine with Geometrical Features of the Magnets
title_sort development of correlations for windage power losses modeling in an axial flux permanent magnet synchronous machine with geometrical features of the magnets
topic AFPMSM
CFD
magnet parameters
windage losses
url http://www.mdpi.com/1996-1073/9/12/1009
work_keys_str_mv AT alirezarasekh developmentofcorrelationsforwindagepowerlossesmodelinginanaxialfluxpermanentmagnetsynchronousmachinewithgeometricalfeaturesofthemagnets
AT petersergeant developmentofcorrelationsforwindagepowerlossesmodelinginanaxialfluxpermanentmagnetsynchronousmachinewithgeometricalfeaturesofthemagnets
AT janvierendeels developmentofcorrelationsforwindagepowerlossesmodelinginanaxialfluxpermanentmagnetsynchronousmachinewithgeometricalfeaturesofthemagnets