Experimental and Numerical Analysis of 3D Printed Polymer Tetra-Petal Auxetic Structures under Compression

Auxetic structures possess a negative Poisson ratio (ν < 0) as a result of their geometrical configuration, which exhibits enhanced indentation resistance, fracture toughness, and impact resistance, as well as exceptional mechanical response advantages for applications in defense, biomedical, aut...

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Main Authors: Demetris Photiou, Stelios Avraam, Francesco Sillani, Fabrizio Verga, Olivier Jay, Loucas Papadakis
Format: Article
Language:English
Published: MDPI AG 2021-11-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/11/21/10362
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author Demetris Photiou
Stelios Avraam
Francesco Sillani
Fabrizio Verga
Olivier Jay
Loucas Papadakis
author_facet Demetris Photiou
Stelios Avraam
Francesco Sillani
Fabrizio Verga
Olivier Jay
Loucas Papadakis
author_sort Demetris Photiou
collection DOAJ
description Auxetic structures possess a negative Poisson ratio (ν < 0) as a result of their geometrical configuration, which exhibits enhanced indentation resistance, fracture toughness, and impact resistance, as well as exceptional mechanical response advantages for applications in defense, biomedical, automotive, aerospace, sports, consumer goods, and personal protective equipment sectors. With the advent of additive manufacturing, it has become possible to produce complex shapes with auxetic properties, which could not have been possible with traditional manufacturing. Three-dimensional printing enables easy and precise control of the geometry and material composition of the creation of desirable shapes, providing the opportunity to explore different geometric aspects of auxetic structures with a variety of different materials. This study investigated the geometrical and material combinations that can be jointly tailored to optimize the auxetic effects of 2D and 3D complex structures by integrating design, modelling approaches, 3D printing, and mechanical testing. The simulation-driven design methodology allowed for the identification and creation of optimum auxetic prototype samples manufactured by 3D printing with different polymer materials. Compression tests were performed to characterize the auxetic behavior of the different system configurations. The experimental investigation demonstrated a Poisson’s ration reaching a value of ν = −0.6 for certain shape and material combinations, thus providing support for preliminary finite element studies on unit cells. Finally, based on the experimental tests, 3D finite element models with elastic material formulations were generated to replicate the mechanical performance of the auxetic structures by means of simulations. The findings showed a coherent deformation behavior with experimental measurements and image analysis.
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spelling doaj.art-2e050182ff02444c865fe6bffc5e4c672023-11-22T20:31:38ZengMDPI AGApplied Sciences2076-34172021-11-0111211036210.3390/app112110362Experimental and Numerical Analysis of 3D Printed Polymer Tetra-Petal Auxetic Structures under CompressionDemetris Photiou0Stelios Avraam1Francesco Sillani2Fabrizio Verga3Olivier Jay4Loucas Papadakis5Simlead Ltd., Nicosia CY-2038, CyprusSimlead Ltd., Nicosia CY-2038, CyprusInspire AG, CH-9014 St. Gallen, SwitzerlandInspire AG, CH-9014 St. Gallen, SwitzerlandDanish Technological Institute DTI, DK-2630 Taastrup, DenmarkMechanical Engineering Department, Frederick University, Nicosia CY-1036, CyprusAuxetic structures possess a negative Poisson ratio (ν < 0) as a result of their geometrical configuration, which exhibits enhanced indentation resistance, fracture toughness, and impact resistance, as well as exceptional mechanical response advantages for applications in defense, biomedical, automotive, aerospace, sports, consumer goods, and personal protective equipment sectors. With the advent of additive manufacturing, it has become possible to produce complex shapes with auxetic properties, which could not have been possible with traditional manufacturing. Three-dimensional printing enables easy and precise control of the geometry and material composition of the creation of desirable shapes, providing the opportunity to explore different geometric aspects of auxetic structures with a variety of different materials. This study investigated the geometrical and material combinations that can be jointly tailored to optimize the auxetic effects of 2D and 3D complex structures by integrating design, modelling approaches, 3D printing, and mechanical testing. The simulation-driven design methodology allowed for the identification and creation of optimum auxetic prototype samples manufactured by 3D printing with different polymer materials. Compression tests were performed to characterize the auxetic behavior of the different system configurations. The experimental investigation demonstrated a Poisson’s ration reaching a value of ν = −0.6 for certain shape and material combinations, thus providing support for preliminary finite element studies on unit cells. Finally, based on the experimental tests, 3D finite element models with elastic material formulations were generated to replicate the mechanical performance of the auxetic structures by means of simulations. The findings showed a coherent deformation behavior with experimental measurements and image analysis.https://www.mdpi.com/2076-3417/11/21/10362auxetic structuresadditive manufacturingSLSFDMquasi-static compression testingFEA
spellingShingle Demetris Photiou
Stelios Avraam
Francesco Sillani
Fabrizio Verga
Olivier Jay
Loucas Papadakis
Experimental and Numerical Analysis of 3D Printed Polymer Tetra-Petal Auxetic Structures under Compression
Applied Sciences
auxetic structures
additive manufacturing
SLS
FDM
quasi-static compression testing
FEA
title Experimental and Numerical Analysis of 3D Printed Polymer Tetra-Petal Auxetic Structures under Compression
title_full Experimental and Numerical Analysis of 3D Printed Polymer Tetra-Petal Auxetic Structures under Compression
title_fullStr Experimental and Numerical Analysis of 3D Printed Polymer Tetra-Petal Auxetic Structures under Compression
title_full_unstemmed Experimental and Numerical Analysis of 3D Printed Polymer Tetra-Petal Auxetic Structures under Compression
title_short Experimental and Numerical Analysis of 3D Printed Polymer Tetra-Petal Auxetic Structures under Compression
title_sort experimental and numerical analysis of 3d printed polymer tetra petal auxetic structures under compression
topic auxetic structures
additive manufacturing
SLS
FDM
quasi-static compression testing
FEA
url https://www.mdpi.com/2076-3417/11/21/10362
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AT francescosillani experimentalandnumericalanalysisof3dprintedpolymertetrapetalauxeticstructuresundercompression
AT fabrizioverga experimentalandnumericalanalysisof3dprintedpolymertetrapetalauxeticstructuresundercompression
AT olivierjay experimentalandnumericalanalysisof3dprintedpolymertetrapetalauxeticstructuresundercompression
AT loucaspapadakis experimentalandnumericalanalysisof3dprintedpolymertetrapetalauxeticstructuresundercompression