Butanol as a major product during ethanol and acetate chain elongation

Chain elongation is a relevant bioprocess in support of a circular economy as it can use a variety of organic feedstocks for production of valuable short and medium chain carboxylates, such as butyrate (C4), caproate (C6), and caprylate (C8). Alcohols, including the biofuel, butanol (C4), can also b...

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Main Authors: Aide Robles, Skanda Vishnu Sundar, Srivatsan Mohana Rangan, Anca G. Delgado
Format: Article
Language:English
Published: Frontiers Media S.A. 2023-05-01
Series:Frontiers in Bioengineering and Biotechnology
Subjects:
Online Access:https://www.frontiersin.org/articles/10.3389/fbioe.2023.1181983/full
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author Aide Robles
Aide Robles
Aide Robles
Skanda Vishnu Sundar
Skanda Vishnu Sundar
Srivatsan Mohana Rangan
Srivatsan Mohana Rangan
Srivatsan Mohana Rangan
Anca G. Delgado
Anca G. Delgado
Anca G. Delgado
author_facet Aide Robles
Aide Robles
Aide Robles
Skanda Vishnu Sundar
Skanda Vishnu Sundar
Srivatsan Mohana Rangan
Srivatsan Mohana Rangan
Srivatsan Mohana Rangan
Anca G. Delgado
Anca G. Delgado
Anca G. Delgado
author_sort Aide Robles
collection DOAJ
description Chain elongation is a relevant bioprocess in support of a circular economy as it can use a variety of organic feedstocks for production of valuable short and medium chain carboxylates, such as butyrate (C4), caproate (C6), and caprylate (C8). Alcohols, including the biofuel, butanol (C4), can also be generated in chain elongation but the bioreactor conditions that favor butanol production are mainly unknown. In this study we investigated production of butanol (and its precursor butyrate) during ethanol and acetate chain elongation. We used semi-batch bioreactors (0.16 L serum bottles) fed with a range of ethanol concentrations (100–800 mM C), a constant concentration of acetate (50 mM C), and an initial total gas pressure of ∼112 kPa. We showed that the butanol concentration was positively correlated with the ethanol concentration provided (up to 400 mM C ethanol) and to chain elongation activity, which produced H2 and further increased the total gas pressure. In bioreactors fed with 400 mM C ethanol and 50 mM C acetate, a concentration of 114.96 ± 9.26 mM C butanol (∼2.13 g L−1) was achieved after five semi-batch cycles at a total pressure of ∼170 kPa and H2 partial pressure of ∼67 kPa. Bioreactors with 400 mM C ethanol and 50 mM C acetate also yielded a butanol to butyrate molar ratio of 1:1. At the beginning of cycle 8, the total gas pressure was intentionally decreased to ∼112 kPa to test the dependency of butanol production on total pressure and H2 partial pressure. The reduction in total pressure decreased the molar ratio of butanol to butyrate to 1:2 and jolted H2 production out of an apparent stall. Clostridium kluyveri (previously shown to produce butyrate and butanol) and Alistipes (previously linked with butyrate production) were abundant amplicon sequence variants in the bioreactors during the experimental phases, suggesting the microbiome was resilient against changes in bioreactor conditions. The results from this study clearly demonstrate the potential of ethanol and acetate-based chain elongation to yield butanol as a major product. This study also supports the dependency of butanol production on limiting acetate and on high total gas and H2 partial pressures.
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spelling doaj.art-2e2a1466ff2d422bb8eb74d6183187fb2023-05-18T08:17:02ZengFrontiers Media S.A.Frontiers in Bioengineering and Biotechnology2296-41852023-05-011110.3389/fbioe.2023.11819831181983Butanol as a major product during ethanol and acetate chain elongationAide Robles0Aide Robles1Aide Robles2Skanda Vishnu Sundar3Skanda Vishnu Sundar4Srivatsan Mohana Rangan5Srivatsan Mohana Rangan6Srivatsan Mohana Rangan7Anca G. Delgado8Anca G. Delgado9Anca G. Delgado10Biodesign Swette Center for Environmental Biotechnology, Arizona State University, Tempe, AZ, United StatesSchool of Sustainable Engineering and the Built Environment, Arizona State University, Tempe, AZ, United StatesEngineering Research Center for Bio-Mediated and Bio-Inspired Geotechnics, Arizona State University, Tempe, AZ, United StatesBiodesign Swette Center for Environmental Biotechnology, Arizona State University, Tempe, AZ, United StatesSchool of Sustainable Engineering and the Built Environment, Arizona State University, Tempe, AZ, United StatesBiodesign Swette Center for Environmental Biotechnology, Arizona State University, Tempe, AZ, United StatesSchool of Sustainable Engineering and the Built Environment, Arizona State University, Tempe, AZ, United StatesEngineering Research Center for Bio-Mediated and Bio-Inspired Geotechnics, Arizona State University, Tempe, AZ, United StatesBiodesign Swette Center for Environmental Biotechnology, Arizona State University, Tempe, AZ, United StatesSchool of Sustainable Engineering and the Built Environment, Arizona State University, Tempe, AZ, United StatesEngineering Research Center for Bio-Mediated and Bio-Inspired Geotechnics, Arizona State University, Tempe, AZ, United StatesChain elongation is a relevant bioprocess in support of a circular economy as it can use a variety of organic feedstocks for production of valuable short and medium chain carboxylates, such as butyrate (C4), caproate (C6), and caprylate (C8). Alcohols, including the biofuel, butanol (C4), can also be generated in chain elongation but the bioreactor conditions that favor butanol production are mainly unknown. In this study we investigated production of butanol (and its precursor butyrate) during ethanol and acetate chain elongation. We used semi-batch bioreactors (0.16 L serum bottles) fed with a range of ethanol concentrations (100–800 mM C), a constant concentration of acetate (50 mM C), and an initial total gas pressure of ∼112 kPa. We showed that the butanol concentration was positively correlated with the ethanol concentration provided (up to 400 mM C ethanol) and to chain elongation activity, which produced H2 and further increased the total gas pressure. In bioreactors fed with 400 mM C ethanol and 50 mM C acetate, a concentration of 114.96 ± 9.26 mM C butanol (∼2.13 g L−1) was achieved after five semi-batch cycles at a total pressure of ∼170 kPa and H2 partial pressure of ∼67 kPa. Bioreactors with 400 mM C ethanol and 50 mM C acetate also yielded a butanol to butyrate molar ratio of 1:1. At the beginning of cycle 8, the total gas pressure was intentionally decreased to ∼112 kPa to test the dependency of butanol production on total pressure and H2 partial pressure. The reduction in total pressure decreased the molar ratio of butanol to butyrate to 1:2 and jolted H2 production out of an apparent stall. Clostridium kluyveri (previously shown to produce butyrate and butanol) and Alistipes (previously linked with butyrate production) were abundant amplicon sequence variants in the bioreactors during the experimental phases, suggesting the microbiome was resilient against changes in bioreactor conditions. The results from this study clearly demonstrate the potential of ethanol and acetate-based chain elongation to yield butanol as a major product. This study also supports the dependency of butanol production on limiting acetate and on high total gas and H2 partial pressures.https://www.frontiersin.org/articles/10.3389/fbioe.2023.1181983/fullbutanolbutyratehydrogen partial pressurecarboxylate reductionClostridium kluyverimicrobial chain elongation
spellingShingle Aide Robles
Aide Robles
Aide Robles
Skanda Vishnu Sundar
Skanda Vishnu Sundar
Srivatsan Mohana Rangan
Srivatsan Mohana Rangan
Srivatsan Mohana Rangan
Anca G. Delgado
Anca G. Delgado
Anca G. Delgado
Butanol as a major product during ethanol and acetate chain elongation
Frontiers in Bioengineering and Biotechnology
butanol
butyrate
hydrogen partial pressure
carboxylate reduction
Clostridium kluyveri
microbial chain elongation
title Butanol as a major product during ethanol and acetate chain elongation
title_full Butanol as a major product during ethanol and acetate chain elongation
title_fullStr Butanol as a major product during ethanol and acetate chain elongation
title_full_unstemmed Butanol as a major product during ethanol and acetate chain elongation
title_short Butanol as a major product during ethanol and acetate chain elongation
title_sort butanol as a major product during ethanol and acetate chain elongation
topic butanol
butyrate
hydrogen partial pressure
carboxylate reduction
Clostridium kluyveri
microbial chain elongation
url https://www.frontiersin.org/articles/10.3389/fbioe.2023.1181983/full
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