Wall Thinning Assessment for Ferromagnetic Plate with Pulsed Eddy Current Testing Using Analytical Solution Decoupling Method

The wall-thinning measurement of ferromagnetic plates covered with insulations and claddings is a main challenge in petrochemical and power generation industries. Pulsed eddy current testing (PECT) is considered as a promising method. However, the accuracy is limited due to the interference factors...

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Main Authors: Qing Zhang, Xinjun Wu
Format: Article
Language:English
Published: MDPI AG 2021-05-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/11/10/4356
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author Qing Zhang
Xinjun Wu
author_facet Qing Zhang
Xinjun Wu
author_sort Qing Zhang
collection DOAJ
description The wall-thinning measurement of ferromagnetic plates covered with insulations and claddings is a main challenge in petrochemical and power generation industries. Pulsed eddy current testing (PECT) is considered as a promising method. However, the accuracy is limited due to the interference factors such as lift-off and cladding. In this study, by decoupling analytic solution, a feature only sensitive to plate thickness is proposed. Based on the electromagnetic waves reflection and transmission theory, cladding-induced interference is firstly decoupled from the analytical model. Moreover, by using the first integral mean value theorem, interferences of insulation and the lift-off are decoupled, too. Hence, the method is proposed by calculating Euclidean distances between the normalized detection signal and normalized reference signal as the feature to assess wall thinning. Its effectiveness under various conditions is examined and results show that the proposed feature is only sensitive to the ferromagnetic plate thickness. Finally, the experiment is carried on to verify this method practicable.
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spelling doaj.art-2e4be2794e1f4d2fa7525a4539dc30912023-11-21T19:11:00ZengMDPI AGApplied Sciences2076-34172021-05-011110435610.3390/app11104356Wall Thinning Assessment for Ferromagnetic Plate with Pulsed Eddy Current Testing Using Analytical Solution Decoupling MethodQing Zhang0Xinjun Wu1College of Automation Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing 210016, ChinaSchool of Mechanical Science & Engineering, Huazhong University of Science and Technology, Wuhan 430074, ChinaThe wall-thinning measurement of ferromagnetic plates covered with insulations and claddings is a main challenge in petrochemical and power generation industries. Pulsed eddy current testing (PECT) is considered as a promising method. However, the accuracy is limited due to the interference factors such as lift-off and cladding. In this study, by decoupling analytic solution, a feature only sensitive to plate thickness is proposed. Based on the electromagnetic waves reflection and transmission theory, cladding-induced interference is firstly decoupled from the analytical model. Moreover, by using the first integral mean value theorem, interferences of insulation and the lift-off are decoupled, too. Hence, the method is proposed by calculating Euclidean distances between the normalized detection signal and normalized reference signal as the feature to assess wall thinning. Its effectiveness under various conditions is examined and results show that the proposed feature is only sensitive to the ferromagnetic plate thickness. Finally, the experiment is carried on to verify this method practicable.https://www.mdpi.com/2076-3417/11/10/4356pulsed eddy current testingthickness measurementanalytical modelsimilarity measurement
spellingShingle Qing Zhang
Xinjun Wu
Wall Thinning Assessment for Ferromagnetic Plate with Pulsed Eddy Current Testing Using Analytical Solution Decoupling Method
Applied Sciences
pulsed eddy current testing
thickness measurement
analytical model
similarity measurement
title Wall Thinning Assessment for Ferromagnetic Plate with Pulsed Eddy Current Testing Using Analytical Solution Decoupling Method
title_full Wall Thinning Assessment for Ferromagnetic Plate with Pulsed Eddy Current Testing Using Analytical Solution Decoupling Method
title_fullStr Wall Thinning Assessment for Ferromagnetic Plate with Pulsed Eddy Current Testing Using Analytical Solution Decoupling Method
title_full_unstemmed Wall Thinning Assessment for Ferromagnetic Plate with Pulsed Eddy Current Testing Using Analytical Solution Decoupling Method
title_short Wall Thinning Assessment for Ferromagnetic Plate with Pulsed Eddy Current Testing Using Analytical Solution Decoupling Method
title_sort wall thinning assessment for ferromagnetic plate with pulsed eddy current testing using analytical solution decoupling method
topic pulsed eddy current testing
thickness measurement
analytical model
similarity measurement
url https://www.mdpi.com/2076-3417/11/10/4356
work_keys_str_mv AT qingzhang wallthinningassessmentforferromagneticplatewithpulsededdycurrenttestingusinganalyticalsolutiondecouplingmethod
AT xinjunwu wallthinningassessmentforferromagneticplatewithpulsededdycurrenttestingusinganalyticalsolutiondecouplingmethod