Model-driven design of a fast material removal electrical discharge machine

In order to minimize cost of machining, modern aerospace components are highly unitized to utilize functions of multi-axes CNC machining centres. However, PCD tools are preferred for machining of titanium alloys and metal matrix composites but they are hard to grind. A new fast material removal elec...

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Bibliographic Details
Main Authors: Bo Hu, John P.T. Mo, Songlin Ding, Milan Brandt
Format: Article
Language:English
Published: Taylor & Francis Group 2016-12-01
Series:Cogent Engineering
Subjects:
Online Access:http://dx.doi.org/10.1080/23311916.2016.1233801
Description
Summary:In order to minimize cost of machining, modern aerospace components are highly unitized to utilize functions of multi-axes CNC machining centres. However, PCD tools are preferred for machining of titanium alloys and metal matrix composites but they are hard to grind. A new fast material removal electric discharge machine suitable for small PCD workpiece machining has been developed from an innovative model consisting both high and low frequency response actuators and a dual stage non-linear control algorithm. This innovative approach has been proved successful in the single axis machine prototype and the fast material removal rate has been verified a series of tests and the outcomes were verified.
ISSN:2331-1916