Virtual Commissioning of Linked Cells Using Digital Models in an Industrial Metaverse

Various software environments have been developed in the past to create digital twins of single cells or a digital twin of a factory. Each environment has its own strengths and weaknesses and has been designed with a specific focus. The environments that are able to holistically simulate complete fa...

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Main Authors: Marco Ullrich, Rashik Thalappully, Frieder Heieck, Bernd Lüdemann-Ravit
Format: Article
Language:English
Published: MDPI AG 2024-02-01
Series:Automation
Subjects:
Online Access:https://www.mdpi.com/2673-4052/5/1/1
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author Marco Ullrich
Rashik Thalappully
Frieder Heieck
Bernd Lüdemann-Ravit
author_facet Marco Ullrich
Rashik Thalappully
Frieder Heieck
Bernd Lüdemann-Ravit
author_sort Marco Ullrich
collection DOAJ
description Various software environments have been developed in the past to create digital twins of single cells or a digital twin of a factory. Each environment has its own strengths and weaknesses and has been designed with a specific focus. The environments that are able to holistically simulate complete factories are limited in terms of the modelling details required for the analysis of single manufacturing cells (e.g., manufacturer-independence of the individual digital twins) and their ability for virtual commissioning. This paper presents three options for realising a virtual commissioning of linked cells using a 3D integration platform with NVIDIA Omniverse, consisting of two different digital models fused into a combined model, also representing material flow. First, with a source/sink solution and unidirectional connector controlled by OPC UA; secondly, with a bidirectional connector, developed in the course of this elaboration, and an extension of the 3D integration platform controlled by Apache Kafka; thirdly, with a bidirectional connector and using only an extension of the 3D integration platform. The research demonstrates that virtually commissioning multiple linked digital twins from different manufacturers in a 3D platform with material flow makes a significant contribution to the industrial metaverse.
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spelling doaj.art-2e5b5c97b8204640a37c8a4f54942d652024-03-27T13:20:55ZengMDPI AGAutomation2673-40522024-02-015111210.3390/automation5010001Virtual Commissioning of Linked Cells Using Digital Models in an Industrial MetaverseMarco Ullrich0Rashik Thalappully1Frieder Heieck2Bernd Lüdemann-Ravit3Institute for Production and Informatics (IPI) Sonthofen, Mittagstrasse 28A, 87527 Sonthofen, GermanyInstitute for Production and Informatics (IPI) Sonthofen, Mittagstrasse 28A, 87527 Sonthofen, GermanyInstitute for Production and Informatics (IPI) Sonthofen, Mittagstrasse 28A, 87527 Sonthofen, GermanyInstitute for Production and Informatics (IPI) Sonthofen, Mittagstrasse 28A, 87527 Sonthofen, GermanyVarious software environments have been developed in the past to create digital twins of single cells or a digital twin of a factory. Each environment has its own strengths and weaknesses and has been designed with a specific focus. The environments that are able to holistically simulate complete factories are limited in terms of the modelling details required for the analysis of single manufacturing cells (e.g., manufacturer-independence of the individual digital twins) and their ability for virtual commissioning. This paper presents three options for realising a virtual commissioning of linked cells using a 3D integration platform with NVIDIA Omniverse, consisting of two different digital models fused into a combined model, also representing material flow. First, with a source/sink solution and unidirectional connector controlled by OPC UA; secondly, with a bidirectional connector, developed in the course of this elaboration, and an extension of the 3D integration platform controlled by Apache Kafka; thirdly, with a bidirectional connector and using only an extension of the 3D integration platform. The research demonstrates that virtually commissioning multiple linked digital twins from different manufacturers in a 3D platform with material flow makes a significant contribution to the industrial metaverse.https://www.mdpi.com/2673-4052/5/1/1virtual commissioningdigital twindigital modelNVIDIA OmniverseUSDindustrial metaverse
spellingShingle Marco Ullrich
Rashik Thalappully
Frieder Heieck
Bernd Lüdemann-Ravit
Virtual Commissioning of Linked Cells Using Digital Models in an Industrial Metaverse
Automation
virtual commissioning
digital twin
digital model
NVIDIA Omniverse
USD
industrial metaverse
title Virtual Commissioning of Linked Cells Using Digital Models in an Industrial Metaverse
title_full Virtual Commissioning of Linked Cells Using Digital Models in an Industrial Metaverse
title_fullStr Virtual Commissioning of Linked Cells Using Digital Models in an Industrial Metaverse
title_full_unstemmed Virtual Commissioning of Linked Cells Using Digital Models in an Industrial Metaverse
title_short Virtual Commissioning of Linked Cells Using Digital Models in an Industrial Metaverse
title_sort virtual commissioning of linked cells using digital models in an industrial metaverse
topic virtual commissioning
digital twin
digital model
NVIDIA Omniverse
USD
industrial metaverse
url https://www.mdpi.com/2673-4052/5/1/1
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AT berndludemannravit virtualcommissioningoflinkedcellsusingdigitalmodelsinanindustrialmetaverse