Anti-friction gold-based stretchable electronics enabled by interfacial diffusion-induced cohesion

Abstract Stretchable electronics that prevalently adopt chemically inert metals as sensing layers and interconnect wires have enabled high-fidelity signal acquisition for on-skin applications. However, the weak interfacial interaction between inert metals and elastomers limit the tolerance of the de...

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Main Authors: Jie Cao, Xusheng Liu, Jie Qiu, Zhifei Yue, Yang Li, Qian Xu, Yan Chen, Jiewen Chen, Hongfei Cheng, Guozhong Xing, Enming Song, Ming Wang, Qi Liu, Ming Liu
Format: Article
Language:English
Published: Nature Portfolio 2024-02-01
Series:Nature Communications
Online Access:https://doi.org/10.1038/s41467-024-45393-x
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author Jie Cao
Xusheng Liu
Jie Qiu
Zhifei Yue
Yang Li
Qian Xu
Yan Chen
Jiewen Chen
Hongfei Cheng
Guozhong Xing
Enming Song
Ming Wang
Qi Liu
Ming Liu
author_facet Jie Cao
Xusheng Liu
Jie Qiu
Zhifei Yue
Yang Li
Qian Xu
Yan Chen
Jiewen Chen
Hongfei Cheng
Guozhong Xing
Enming Song
Ming Wang
Qi Liu
Ming Liu
author_sort Jie Cao
collection DOAJ
description Abstract Stretchable electronics that prevalently adopt chemically inert metals as sensing layers and interconnect wires have enabled high-fidelity signal acquisition for on-skin applications. However, the weak interfacial interaction between inert metals and elastomers limit the tolerance of the device to external friction interferences. Here, we report an interfacial diffusion-induced cohesion strategy that utilizes hydrophilic polyurethane to wet gold (Au) grains and render them wrapped by strong hydrogen bonding, resulting in a high interfacial binding strength of 1017.6 N/m. By further constructing a nanoscale rough configuration of the polyurethane (RPU), the binding strength of Au-RPU device increases to 1243.4 N/m, which is 100 and 4 times higher than that of conventional polydimethylsiloxane and styrene-ethylene-butylene-styrene-based devices, respectively. The stretchable Au-RPU device can remain good electrical conductivity after 1022 frictions at 130 kPa pressure, and reliably record high-fidelity electrophysiological signals. Furthermore, an anti-friction pressure sensor array is constructed based on Au-RPU interconnect wires, demonstrating a superior mechanical durability for concentrated large pressure acquisition. This chemical modification-free approach of interfacial strengthening for chemically inert metal-based stretchable electronics is promising for three-dimensional integration and on-chip interconnection.
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spelling doaj.art-2e765ace6144476fb4f64053ab39af612024-03-05T19:40:29ZengNature PortfolioNature Communications2041-17232024-02-0115111110.1038/s41467-024-45393-xAnti-friction gold-based stretchable electronics enabled by interfacial diffusion-induced cohesionJie Cao0Xusheng Liu1Jie Qiu2Zhifei Yue3Yang Li4Qian Xu5Yan Chen6Jiewen Chen7Hongfei Cheng8Guozhong Xing9Enming Song10Ming Wang11Qi Liu12Ming Liu13Frontier Institute of Chip and System, State Key Laboratory of Integrated Chips and Systems, Zhangjiang Fudan International Innovation Center, Fudan UniversityFrontier Institute of Chip and System, State Key Laboratory of Integrated Chips and Systems, Zhangjiang Fudan International Innovation Center, Fudan UniversityFrontier Institute of Chip and System, State Key Laboratory of Integrated Chips and Systems, Zhangjiang Fudan International Innovation Center, Fudan UniversityFrontier Institute of Chip and System, State Key Laboratory of Integrated Chips and Systems, Zhangjiang Fudan International Innovation Center, Fudan UniversityFrontier Institute of Chip and System, State Key Laboratory of Integrated Chips and Systems, Zhangjiang Fudan International Innovation Center, Fudan UniversityFrontier Institute of Chip and System, State Key Laboratory of Integrated Chips and Systems, Zhangjiang Fudan International Innovation Center, Fudan UniversityFrontier Institute of Chip and System, State Key Laboratory of Integrated Chips and Systems, Zhangjiang Fudan International Innovation Center, Fudan UniversityFrontier Institute of Chip and System, State Key Laboratory of Integrated Chips and Systems, Zhangjiang Fudan International Innovation Center, Fudan UniversitySchool of Materials Science and Engineering, Tongji UniversityKey Laboratory of Microelectronic Devices & Integrated Technology, Institute of Microelectronics, University of the Chinese Academy of Sciences, Chinese Academy of SciencesShanghai Frontiers Science Research Base of Intelligent Optoelectronics and Perception, Institute of Optoelectronics, State Key Laboratory of Integrated Chips and Systems, Fudan UniversityFrontier Institute of Chip and System, State Key Laboratory of Integrated Chips and Systems, Zhangjiang Fudan International Innovation Center, Fudan UniversityFrontier Institute of Chip and System, State Key Laboratory of Integrated Chips and Systems, Zhangjiang Fudan International Innovation Center, Fudan UniversityFrontier Institute of Chip and System, State Key Laboratory of Integrated Chips and Systems, Zhangjiang Fudan International Innovation Center, Fudan UniversityAbstract Stretchable electronics that prevalently adopt chemically inert metals as sensing layers and interconnect wires have enabled high-fidelity signal acquisition for on-skin applications. However, the weak interfacial interaction between inert metals and elastomers limit the tolerance of the device to external friction interferences. Here, we report an interfacial diffusion-induced cohesion strategy that utilizes hydrophilic polyurethane to wet gold (Au) grains and render them wrapped by strong hydrogen bonding, resulting in a high interfacial binding strength of 1017.6 N/m. By further constructing a nanoscale rough configuration of the polyurethane (RPU), the binding strength of Au-RPU device increases to 1243.4 N/m, which is 100 and 4 times higher than that of conventional polydimethylsiloxane and styrene-ethylene-butylene-styrene-based devices, respectively. The stretchable Au-RPU device can remain good electrical conductivity after 1022 frictions at 130 kPa pressure, and reliably record high-fidelity electrophysiological signals. Furthermore, an anti-friction pressure sensor array is constructed based on Au-RPU interconnect wires, demonstrating a superior mechanical durability for concentrated large pressure acquisition. This chemical modification-free approach of interfacial strengthening for chemically inert metal-based stretchable electronics is promising for three-dimensional integration and on-chip interconnection.https://doi.org/10.1038/s41467-024-45393-x
spellingShingle Jie Cao
Xusheng Liu
Jie Qiu
Zhifei Yue
Yang Li
Qian Xu
Yan Chen
Jiewen Chen
Hongfei Cheng
Guozhong Xing
Enming Song
Ming Wang
Qi Liu
Ming Liu
Anti-friction gold-based stretchable electronics enabled by interfacial diffusion-induced cohesion
Nature Communications
title Anti-friction gold-based stretchable electronics enabled by interfacial diffusion-induced cohesion
title_full Anti-friction gold-based stretchable electronics enabled by interfacial diffusion-induced cohesion
title_fullStr Anti-friction gold-based stretchable electronics enabled by interfacial diffusion-induced cohesion
title_full_unstemmed Anti-friction gold-based stretchable electronics enabled by interfacial diffusion-induced cohesion
title_short Anti-friction gold-based stretchable electronics enabled by interfacial diffusion-induced cohesion
title_sort anti friction gold based stretchable electronics enabled by interfacial diffusion induced cohesion
url https://doi.org/10.1038/s41467-024-45393-x
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