Joint Optimization of Replacement and Spare Parts Ordering with Dual Sourcing

To optimize the joint decisions of equipment maintenance and spare parts ordering with dual sourcing, a joint policy is proposed for a multi-unit parallel manufacturing system. The degradation trajectories of components are described by the Poisson process. The joint decisions are modeled according...

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Main Author: YE Hongqing, SU Huade, ZHENG Meimei, XIA Tangbin
Format: Article
Language:zho
Published: Editorial Office of Journal of Shanghai Jiao Tong University 2022-10-01
Series:Shanghai Jiaotong Daxue xuebao
Subjects:
Online Access:http://xuebao.sjtu.edu.cn/article/2022/1006-2467/1006-2467-56-10-1359.shtml
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author YE Hongqing, SU Huade, ZHENG Meimei, XIA Tangbin
author_facet YE Hongqing, SU Huade, ZHENG Meimei, XIA Tangbin
author_sort YE Hongqing, SU Huade, ZHENG Meimei, XIA Tangbin
collection DOAJ
description To optimize the joint decisions of equipment maintenance and spare parts ordering with dual sourcing, a joint policy is proposed for a multi-unit parallel manufacturing system. The degradation trajectories of components are described by the Poisson process. The joint decisions are modeled according to the Markov decision process. Based on components and inventory status, the transition probability of a system is formulated. The value iteration algorithm is applied to obtain the optimal maintenance and spare parts ordering policy to minimize the average total cost of the system. Furthermore, to shorten the computation time, a heuristic strategy is developed according to the principle of sequential optimization. Numerical experiments with a two-component system are conducted to analyze the decision difference between the heuristic strategy and the optimal strategy. The sensitivity analysis shows that compared with the optimal strategy, the heuristic strategy can reduce the computation time when the total cost increases by no more than 5%.
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spelling doaj.art-2ed385e5bdd543d3938eae6a545cb7072022-12-22T04:33:33ZzhoEditorial Office of Journal of Shanghai Jiao Tong UniversityShanghai Jiaotong Daxue xuebao1006-24672022-10-0156101359136710.16183/j.cnki.jsjtu.2021.151Joint Optimization of Replacement and Spare Parts Ordering with Dual SourcingYE Hongqing, SU Huade, ZHENG Meimei, XIA Tangbin01. School of Mechanical Engineering, Shanghai Jiao Tong University, Shanghai 200240, China;2. Shanghai Jiangnan Changxing Shipbuilding Co., Ltd., Shanghai 201913, ChinaTo optimize the joint decisions of equipment maintenance and spare parts ordering with dual sourcing, a joint policy is proposed for a multi-unit parallel manufacturing system. The degradation trajectories of components are described by the Poisson process. The joint decisions are modeled according to the Markov decision process. Based on components and inventory status, the transition probability of a system is formulated. The value iteration algorithm is applied to obtain the optimal maintenance and spare parts ordering policy to minimize the average total cost of the system. Furthermore, to shorten the computation time, a heuristic strategy is developed according to the principle of sequential optimization. Numerical experiments with a two-component system are conducted to analyze the decision difference between the heuristic strategy and the optimal strategy. The sensitivity analysis shows that compared with the optimal strategy, the heuristic strategy can reduce the computation time when the total cost increases by no more than 5%.http://xuebao.sjtu.edu.cn/article/2022/1006-2467/1006-2467-56-10-1359.shtmlpreventive maintenancespare parts orderingdual sourcingjoint optimizationheuristic strategy
spellingShingle YE Hongqing, SU Huade, ZHENG Meimei, XIA Tangbin
Joint Optimization of Replacement and Spare Parts Ordering with Dual Sourcing
Shanghai Jiaotong Daxue xuebao
preventive maintenance
spare parts ordering
dual sourcing
joint optimization
heuristic strategy
title Joint Optimization of Replacement and Spare Parts Ordering with Dual Sourcing
title_full Joint Optimization of Replacement and Spare Parts Ordering with Dual Sourcing
title_fullStr Joint Optimization of Replacement and Spare Parts Ordering with Dual Sourcing
title_full_unstemmed Joint Optimization of Replacement and Spare Parts Ordering with Dual Sourcing
title_short Joint Optimization of Replacement and Spare Parts Ordering with Dual Sourcing
title_sort joint optimization of replacement and spare parts ordering with dual sourcing
topic preventive maintenance
spare parts ordering
dual sourcing
joint optimization
heuristic strategy
url http://xuebao.sjtu.edu.cn/article/2022/1006-2467/1006-2467-56-10-1359.shtml
work_keys_str_mv AT yehongqingsuhuadezhengmeimeixiatangbin jointoptimizationofreplacementandsparepartsorderingwithdualsourcing