Single PCB sensor-based output current reproduction for three-phase inverter systems

This study proposes a practical output current measurement system in a three-phase inverter with a single printed circuit board (PCB) Rogowski coil sensor inserted in the bus between the DC-link capacitor and the power semiconductor module. This system demonstrates its advantage over conventional ou...

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Main Authors: B. Bayarkhuu, B. Bat-Ochir, B. Dugarjav, I. Omura
Format: Article
Language:English
Published: Elsevier 2024-04-01
Series:Power Electronic Devices and Components
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2772370423000214
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author B. Bayarkhuu
B. Bat-Ochir
B. Dugarjav
I. Omura
author_facet B. Bayarkhuu
B. Bat-Ochir
B. Dugarjav
I. Omura
author_sort B. Bayarkhuu
collection DOAJ
description This study proposes a practical output current measurement system in a three-phase inverter with a single printed circuit board (PCB) Rogowski coil sensor inserted in the bus between the DC-link capacitor and the power semiconductor module. This system demonstrates its advantage over conventional output current sensors, such as the Hall effect current sensors, in terms of the size, weight, operation temperature and cost. The system can be applied to 6-in-1 power modules as it does not require sensors in the inverter phase legs.In our previous works, we have developed a method called “envelope tracking”, which is used in this system as well. This method traces the switching current instead of the output current to reproduce the output current signal in real-time. Envelope tracking successfully reproduced the output current waveform for single phase inverters under certain conditions. However, a large error is observed in the three-phase inverter demonstration under a high switching frequency (narrow pulse) or when the switching of different phases overlap each other. These errors must be completely suppressed to implement the system for feedback control in three-phase inverters.In this study, a new analog basis output current waveform reproduction system is introduced to suppress the above mentioned errors. This system is implemented in a three-phase insulated-gate bipolar transistor (IGBT) inverter and successfully reproduces the output current with a single PCB sensor inserted between a 6-in-1 IGBT power module and DC-link capacitor, operating under a switching frequency of 3.5–7.0 kHz and output current of 6 A with DC-link voltage of 150 V.
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spelling doaj.art-2f06e6e64d174fbbaec9f14b22fb676c2024-03-20T06:11:36ZengElsevierPower Electronic Devices and Components2772-37042024-04-017100053Single PCB sensor-based output current reproduction for three-phase inverter systemsB. Bayarkhuu0B. Bat-Ochir1B. Dugarjav2I. Omura3Kyushu Institute of Technology, 2-4 Hibikino, Wakamatsu-ku, Kitakyushu 808-0196 Japan; Corresponding author.National University of Mongolia, Ulaanbaatar 14201 MongoliaNational University of Mongolia, Ulaanbaatar 14201 MongoliaKyushu Institute of Technology, 2-4 Hibikino, Wakamatsu-ku, Kitakyushu 808-0196 JapanThis study proposes a practical output current measurement system in a three-phase inverter with a single printed circuit board (PCB) Rogowski coil sensor inserted in the bus between the DC-link capacitor and the power semiconductor module. This system demonstrates its advantage over conventional output current sensors, such as the Hall effect current sensors, in terms of the size, weight, operation temperature and cost. The system can be applied to 6-in-1 power modules as it does not require sensors in the inverter phase legs.In our previous works, we have developed a method called “envelope tracking”, which is used in this system as well. This method traces the switching current instead of the output current to reproduce the output current signal in real-time. Envelope tracking successfully reproduced the output current waveform for single phase inverters under certain conditions. However, a large error is observed in the three-phase inverter demonstration under a high switching frequency (narrow pulse) or when the switching of different phases overlap each other. These errors must be completely suppressed to implement the system for feedback control in three-phase inverters.In this study, a new analog basis output current waveform reproduction system is introduced to suppress the above mentioned errors. This system is implemented in a three-phase insulated-gate bipolar transistor (IGBT) inverter and successfully reproduces the output current with a single PCB sensor inserted between a 6-in-1 IGBT power module and DC-link capacitor, operating under a switching frequency of 3.5–7.0 kHz and output current of 6 A with DC-link voltage of 150 V.http://www.sciencedirect.com/science/article/pii/S2772370423000214Current reproductionPCBRogowski coilThree-phase inverterCurrent sensing
spellingShingle B. Bayarkhuu
B. Bat-Ochir
B. Dugarjav
I. Omura
Single PCB sensor-based output current reproduction for three-phase inverter systems
Power Electronic Devices and Components
Current reproduction
PCB
Rogowski coil
Three-phase inverter
Current sensing
title Single PCB sensor-based output current reproduction for three-phase inverter systems
title_full Single PCB sensor-based output current reproduction for three-phase inverter systems
title_fullStr Single PCB sensor-based output current reproduction for three-phase inverter systems
title_full_unstemmed Single PCB sensor-based output current reproduction for three-phase inverter systems
title_short Single PCB sensor-based output current reproduction for three-phase inverter systems
title_sort single pcb sensor based output current reproduction for three phase inverter systems
topic Current reproduction
PCB
Rogowski coil
Three-phase inverter
Current sensing
url http://www.sciencedirect.com/science/article/pii/S2772370423000214
work_keys_str_mv AT bbayarkhuu singlepcbsensorbasedoutputcurrentreproductionforthreephaseinvertersystems
AT bbatochir singlepcbsensorbasedoutputcurrentreproductionforthreephaseinvertersystems
AT bdugarjav singlepcbsensorbasedoutputcurrentreproductionforthreephaseinvertersystems
AT iomura singlepcbsensorbasedoutputcurrentreproductionforthreephaseinvertersystems