Electromagnetic–Thermal Characteristics Analysis of a Tubular Permanent Magnet Linear Generator for Free-Piston Engines

Temperature rise of the tubular permanent magnet linear generator (TPMLG) might lead to insulation failure and demagnetization of permanent magnets, affecting the safe and stable operation of other equipment and the entire system. Herein, a bidirectional electromagnetic–thermal coupling method for a...

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Main Authors: Wenzhen Liu, Huihua Feng, Jian Li, Boru Jia
Format: Article
Language:English
Published: MDPI AG 2024-02-01
Series:Applied Sciences
Subjects:
Online Access:https://www.mdpi.com/2076-3417/14/5/1900
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author Wenzhen Liu
Huihua Feng
Jian Li
Boru Jia
author_facet Wenzhen Liu
Huihua Feng
Jian Li
Boru Jia
author_sort Wenzhen Liu
collection DOAJ
description Temperature rise of the tubular permanent magnet linear generator (TPMLG) might lead to insulation failure and demagnetization of permanent magnets, affecting the safe and stable operation of other equipment and the entire system. Herein, a bidirectional electromagnetic–thermal coupling method for analyzing the electromagnetic loss and thermal characteristics of a TPMLG considering the effect of increased temperature on the permanent magnet was proposed. To study the electromagnetic–thermal characteristics of the TPMLG under stable power generation, a two-dimensional electromagnetic field model and a three-dimensional temperature field model were established and coupled. The temperature field of the TPMLG was numerically calculated using computational fluid dynamics over finite volume method under natural air cooling and forced air cooling conditions. Effects of loss and air flow velocity on the steady temperature field were investigated. Results indicated that copper loss increased by 24.5% considering the influence of temperature rise. The windings’ top central position in the TPMLG was the spot with the highest temperature of 127.8 °C and there was a potential demagnetization risk for the permanent magnets. Some reference for future research of clarifying thermal characteristics and cooling design was provided.
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spelling doaj.art-2f232f4ce75e443385c33336362466a22024-03-12T16:39:23ZengMDPI AGApplied Sciences2076-34172024-02-01145190010.3390/app14051900Electromagnetic–Thermal Characteristics Analysis of a Tubular Permanent Magnet Linear Generator for Free-Piston EnginesWenzhen Liu0Huihua Feng1Jian Li2Boru Jia3School of Mechanical Engineering, Beijing Institute of Technology, Beijing 100081, ChinaSchool of Mechanical Engineering, Beijing Institute of Technology, Beijing 100081, ChinaSchool of Mechanical Engineering, Beijing Institute of Technology, Beijing 100081, ChinaSchool of Mechanical Engineering, Beijing Institute of Technology, Beijing 100081, ChinaTemperature rise of the tubular permanent magnet linear generator (TPMLG) might lead to insulation failure and demagnetization of permanent magnets, affecting the safe and stable operation of other equipment and the entire system. Herein, a bidirectional electromagnetic–thermal coupling method for analyzing the electromagnetic loss and thermal characteristics of a TPMLG considering the effect of increased temperature on the permanent magnet was proposed. To study the electromagnetic–thermal characteristics of the TPMLG under stable power generation, a two-dimensional electromagnetic field model and a three-dimensional temperature field model were established and coupled. The temperature field of the TPMLG was numerically calculated using computational fluid dynamics over finite volume method under natural air cooling and forced air cooling conditions. Effects of loss and air flow velocity on the steady temperature field were investigated. Results indicated that copper loss increased by 24.5% considering the influence of temperature rise. The windings’ top central position in the TPMLG was the spot with the highest temperature of 127.8 °C and there was a potential demagnetization risk for the permanent magnets. Some reference for future research of clarifying thermal characteristics and cooling design was provided.https://www.mdpi.com/2076-3417/14/5/1900tubular permanent magnet linear motorelectromagnetic–thermal bidirectional couplingfinite volume methodtemperature field
spellingShingle Wenzhen Liu
Huihua Feng
Jian Li
Boru Jia
Electromagnetic–Thermal Characteristics Analysis of a Tubular Permanent Magnet Linear Generator for Free-Piston Engines
Applied Sciences
tubular permanent magnet linear motor
electromagnetic–thermal bidirectional coupling
finite volume method
temperature field
title Electromagnetic–Thermal Characteristics Analysis of a Tubular Permanent Magnet Linear Generator for Free-Piston Engines
title_full Electromagnetic–Thermal Characteristics Analysis of a Tubular Permanent Magnet Linear Generator for Free-Piston Engines
title_fullStr Electromagnetic–Thermal Characteristics Analysis of a Tubular Permanent Magnet Linear Generator for Free-Piston Engines
title_full_unstemmed Electromagnetic–Thermal Characteristics Analysis of a Tubular Permanent Magnet Linear Generator for Free-Piston Engines
title_short Electromagnetic–Thermal Characteristics Analysis of a Tubular Permanent Magnet Linear Generator for Free-Piston Engines
title_sort electromagnetic thermal characteristics analysis of a tubular permanent magnet linear generator for free piston engines
topic tubular permanent magnet linear motor
electromagnetic–thermal bidirectional coupling
finite volume method
temperature field
url https://www.mdpi.com/2076-3417/14/5/1900
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AT huihuafeng electromagneticthermalcharacteristicsanalysisofatubularpermanentmagnetlineargeneratorforfreepistonengines
AT jianli electromagneticthermalcharacteristicsanalysisofatubularpermanentmagnetlineargeneratorforfreepistonengines
AT borujia electromagneticthermalcharacteristicsanalysisofatubularpermanentmagnetlineargeneratorforfreepistonengines