Bioproduction of Linalool From Paper Mill Waste

A key challenge in chemicals biomanufacturing is the maintenance of stable, highly productive microbial strains to enable cost-effective fermentation at scale. A “cookie-cutter” approach to microbial engineering is often used to optimize host stability and productivity. This can involve identifying...

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Main Authors: Mauro A. Rinaldi, Shirley Tait, Helen S. Toogood, Nigel S. Scrutton
Format: Article
Language:English
Published: Frontiers Media S.A. 2022-05-01
Series:Frontiers in Bioengineering and Biotechnology
Subjects:
Online Access:https://www.frontiersin.org/articles/10.3389/fbioe.2022.892896/full
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author Mauro A. Rinaldi
Mauro A. Rinaldi
Shirley Tait
Helen S. Toogood
Helen S. Toogood
Nigel S. Scrutton
Nigel S. Scrutton
Nigel S. Scrutton
author_facet Mauro A. Rinaldi
Mauro A. Rinaldi
Shirley Tait
Helen S. Toogood
Helen S. Toogood
Nigel S. Scrutton
Nigel S. Scrutton
Nigel S. Scrutton
author_sort Mauro A. Rinaldi
collection DOAJ
description A key challenge in chemicals biomanufacturing is the maintenance of stable, highly productive microbial strains to enable cost-effective fermentation at scale. A “cookie-cutter” approach to microbial engineering is often used to optimize host stability and productivity. This can involve identifying potential limitations in strain characteristics followed by attempts to systematically optimize production strains by targeted engineering. Such targeted approaches however do not always lead to the desired traits. Here, we demonstrate both ‘hit and miss’ outcomes of targeted approaches in attempts to generate a stable Escherichia coli strain for the bioproduction of the monoterpenoid linalool, a fragrance molecule of industrial interest. First, we stabilized linalool production strains by eliminating repetitive sequences responsible for excision of pathway components in plasmid constructs that encode the pathway for linalool production. These optimized pathway constructs were then integrated within the genome of E. coli in three parts to eliminate a need for antibiotics to maintain linalool production. Additional strategies were also employed including: reduction in cytotoxicity of linalool by adaptive laboratory evolution and modification or homologous gene replacement of key bottleneck enzymes GPPS/LinS. Our study highlights that a major factor influencing linalool titres in E. coli is the stability of the genetic construct against excision or similar recombination events. Other factors, such as decreasing linalool cytotoxicity and changing pathway genes, did not lead to improvements in the stability or titres obtained. With the objective of reducing fermentation costs at scale, the use of minimal base medium containing paper mill wastewater secondary paper fiber as sole carbon source was also investigated. This involved simultaneous saccharification and fermentation using either supplemental cellulase blends or by co-expressing secretable cellulases in E. coli containing the stabilized linalool production pathway. Combined, this study has demonstrated a stable method for linalool production using an abundant and low-cost feedstock and improved production strains, providing an important proof-of-concept for chemicals production from paper mill waste streams. For scaled production, optimization will be required, using more holistic approaches that involve further rounds of microbial engineering and fermentation process development.
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spelling doaj.art-2f2cdb74296d43ca85edc8db579482992022-12-22T00:23:27ZengFrontiers Media S.A.Frontiers in Bioengineering and Biotechnology2296-41852022-05-011010.3389/fbioe.2022.892896892896Bioproduction of Linalool From Paper Mill WasteMauro A. Rinaldi0Mauro A. Rinaldi1Shirley Tait2Helen S. Toogood3Helen S. Toogood4Nigel S. Scrutton5Nigel S. Scrutton6Nigel S. Scrutton7Future Biomanufacturing Research Hub, Manchester, United KingdomManchester Institute of Biotechnology, The University of Manchester, Manchester, United KingdomManchester Institute of Biotechnology, The University of Manchester, Manchester, United KingdomFuture Biomanufacturing Research Hub, Manchester, United KingdomManchester Institute of Biotechnology, The University of Manchester, Manchester, United KingdomFuture Biomanufacturing Research Hub, Manchester, United KingdomManchester Institute of Biotechnology, The University of Manchester, Manchester, United KingdomC3 Biotechnologies (Maritime and Aerospace) Ltd, Lancaster, United KingdomA key challenge in chemicals biomanufacturing is the maintenance of stable, highly productive microbial strains to enable cost-effective fermentation at scale. A “cookie-cutter” approach to microbial engineering is often used to optimize host stability and productivity. This can involve identifying potential limitations in strain characteristics followed by attempts to systematically optimize production strains by targeted engineering. Such targeted approaches however do not always lead to the desired traits. Here, we demonstrate both ‘hit and miss’ outcomes of targeted approaches in attempts to generate a stable Escherichia coli strain for the bioproduction of the monoterpenoid linalool, a fragrance molecule of industrial interest. First, we stabilized linalool production strains by eliminating repetitive sequences responsible for excision of pathway components in plasmid constructs that encode the pathway for linalool production. These optimized pathway constructs were then integrated within the genome of E. coli in three parts to eliminate a need for antibiotics to maintain linalool production. Additional strategies were also employed including: reduction in cytotoxicity of linalool by adaptive laboratory evolution and modification or homologous gene replacement of key bottleneck enzymes GPPS/LinS. Our study highlights that a major factor influencing linalool titres in E. coli is the stability of the genetic construct against excision or similar recombination events. Other factors, such as decreasing linalool cytotoxicity and changing pathway genes, did not lead to improvements in the stability or titres obtained. With the objective of reducing fermentation costs at scale, the use of minimal base medium containing paper mill wastewater secondary paper fiber as sole carbon source was also investigated. This involved simultaneous saccharification and fermentation using either supplemental cellulase blends or by co-expressing secretable cellulases in E. coli containing the stabilized linalool production pathway. Combined, this study has demonstrated a stable method for linalool production using an abundant and low-cost feedstock and improved production strains, providing an important proof-of-concept for chemicals production from paper mill waste streams. For scaled production, optimization will be required, using more holistic approaches that involve further rounds of microbial engineering and fermentation process development.https://www.frontiersin.org/articles/10.3389/fbioe.2022.892896/fullterpenoidsbiomanufacturingpaper mill wastecelluloselinaloolhigh-value chemicals
spellingShingle Mauro A. Rinaldi
Mauro A. Rinaldi
Shirley Tait
Helen S. Toogood
Helen S. Toogood
Nigel S. Scrutton
Nigel S. Scrutton
Nigel S. Scrutton
Bioproduction of Linalool From Paper Mill Waste
Frontiers in Bioengineering and Biotechnology
terpenoids
biomanufacturing
paper mill waste
cellulose
linalool
high-value chemicals
title Bioproduction of Linalool From Paper Mill Waste
title_full Bioproduction of Linalool From Paper Mill Waste
title_fullStr Bioproduction of Linalool From Paper Mill Waste
title_full_unstemmed Bioproduction of Linalool From Paper Mill Waste
title_short Bioproduction of Linalool From Paper Mill Waste
title_sort bioproduction of linalool from paper mill waste
topic terpenoids
biomanufacturing
paper mill waste
cellulose
linalool
high-value chemicals
url https://www.frontiersin.org/articles/10.3389/fbioe.2022.892896/full
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