Quantitative mapping of service process-microstructural degradation-property deterioration for a Ni-based superalloy based on chord length distribution imaging process

Directionally solidified (DS) and single crystal (SC) Ni-based superalloys inevitably underwent microstructural degradation induced by the harsh operating environment. For the safety service and economic overhaul, constructing a quantitative mapping chain from service process to microstructural degr...

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Main Authors: Y.S. Fan, X.G. Yang, D.Q. Shi, L. Tan, W.Q. Huang
Format: Article
Language:English
Published: Elsevier 2021-05-01
Series:Materials & Design
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S0264127521001143
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author Y.S. Fan
X.G. Yang
D.Q. Shi
L. Tan
W.Q. Huang
author_facet Y.S. Fan
X.G. Yang
D.Q. Shi
L. Tan
W.Q. Huang
author_sort Y.S. Fan
collection DOAJ
description Directionally solidified (DS) and single crystal (SC) Ni-based superalloys inevitably underwent microstructural degradation induced by the harsh operating environment. For the safety service and economic overhaul, constructing a quantitative mapping chain from service process to microstructural degradation and to property deterioration is critically essential. The present work started with stress-free and stress-assisted pre-service treatments of a DS Ni-based superalloy to obtain microstructures with different degraded states. An imaging process based on two-phase rotary chord length distributions was established to extract the high dimensional statistical information for identifying the morphology and size features of microstructures. To reduce the dimension of the statistical information and quantitatively characterize the microstructural states in fewer parameters, principal component analysis was employed to capture the core microstructural indicators, which was utilized to establish the response surface between the deterioration of fatigue resistance and the microstructural degradation. Finally, a multi-output support vector regression (SVR) model was constructed to map between service process and microstructural degradation. The results showed acceptable accuracy to estimate the microstructural degradation of pre-serviced alloys. Meanwhile, the framework provides a technical chain for the waste determination and microstructural degradation estimation of the hot section components made by DS and SC Ni-based superalloys.
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spelling doaj.art-2f4281bd442348399ccea432f581ffbd2022-12-21T20:26:10ZengElsevierMaterials & Design0264-12752021-05-01203109561Quantitative mapping of service process-microstructural degradation-property deterioration for a Ni-based superalloy based on chord length distribution imaging processY.S. Fan0X.G. Yang1D.Q. Shi2L. Tan3W.Q. Huang4School of Energy and Power Engineering, Beihang University, Beijing 100191, ChinaSchool of Energy and Power Engineering, Beihang University, Beijing 100191, China; Corresponding author.School of Energy and Power Engineering, Beihang University, Beijing 100191, ChinaSchool of Energy and Power Engineering, Beihang University, Beijing 100191, ChinaSchool of Mechanical Engineering, Beijing Institute of Technology, Beijing 100081, ChinaDirectionally solidified (DS) and single crystal (SC) Ni-based superalloys inevitably underwent microstructural degradation induced by the harsh operating environment. For the safety service and economic overhaul, constructing a quantitative mapping chain from service process to microstructural degradation and to property deterioration is critically essential. The present work started with stress-free and stress-assisted pre-service treatments of a DS Ni-based superalloy to obtain microstructures with different degraded states. An imaging process based on two-phase rotary chord length distributions was established to extract the high dimensional statistical information for identifying the morphology and size features of microstructures. To reduce the dimension of the statistical information and quantitatively characterize the microstructural states in fewer parameters, principal component analysis was employed to capture the core microstructural indicators, which was utilized to establish the response surface between the deterioration of fatigue resistance and the microstructural degradation. Finally, a multi-output support vector regression (SVR) model was constructed to map between service process and microstructural degradation. The results showed acceptable accuracy to estimate the microstructural degradation of pre-serviced alloys. Meanwhile, the framework provides a technical chain for the waste determination and microstructural degradation estimation of the hot section components made by DS and SC Ni-based superalloys.http://www.sciencedirect.com/science/article/pii/S0264127521001143Ni-based superalloyMicrostructural degradationService processProperty deteriorationChord length distributionMulti-output SVR
spellingShingle Y.S. Fan
X.G. Yang
D.Q. Shi
L. Tan
W.Q. Huang
Quantitative mapping of service process-microstructural degradation-property deterioration for a Ni-based superalloy based on chord length distribution imaging process
Materials & Design
Ni-based superalloy
Microstructural degradation
Service process
Property deterioration
Chord length distribution
Multi-output SVR
title Quantitative mapping of service process-microstructural degradation-property deterioration for a Ni-based superalloy based on chord length distribution imaging process
title_full Quantitative mapping of service process-microstructural degradation-property deterioration for a Ni-based superalloy based on chord length distribution imaging process
title_fullStr Quantitative mapping of service process-microstructural degradation-property deterioration for a Ni-based superalloy based on chord length distribution imaging process
title_full_unstemmed Quantitative mapping of service process-microstructural degradation-property deterioration for a Ni-based superalloy based on chord length distribution imaging process
title_short Quantitative mapping of service process-microstructural degradation-property deterioration for a Ni-based superalloy based on chord length distribution imaging process
title_sort quantitative mapping of service process microstructural degradation property deterioration for a ni based superalloy based on chord length distribution imaging process
topic Ni-based superalloy
Microstructural degradation
Service process
Property deterioration
Chord length distribution
Multi-output SVR
url http://www.sciencedirect.com/science/article/pii/S0264127521001143
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