UV-Femtosecond-Laser Structuring of Cyclic Olefin Copolymer

We report on the laser ablation of cyclic olefin copolymer using an amplified ultrashort pulsed laser in the ultraviolet spectral range. In addition to a high ablation depth per laser-structured layer up to 74 <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" displa...

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Main Authors: Kay Bischoff, Dominik Mücke, Gian-Luca Roth, Cemal Esen, Ralf Hellmann
Format: Article
Language:English
Published: MDPI AG 2022-07-01
Series:Polymers
Subjects:
Online Access:https://www.mdpi.com/2073-4360/14/14/2962
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author Kay Bischoff
Dominik Mücke
Gian-Luca Roth
Cemal Esen
Ralf Hellmann
author_facet Kay Bischoff
Dominik Mücke
Gian-Luca Roth
Cemal Esen
Ralf Hellmann
author_sort Kay Bischoff
collection DOAJ
description We report on the laser ablation of cyclic olefin copolymer using an amplified ultrashort pulsed laser in the ultraviolet spectral range. In addition to a high ablation depth per laser-structured layer up to 74 <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mi mathvariant="sans-serif">μ</mi></semantics></math></inline-formula>m at a fluence of 22 J cm<inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><msup><mrow></mrow><mrow><mo>−</mo><mn>2</mn></mrow></msup></semantics></math></inline-formula>, an excellent mean roughness <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><msub><mi>R</mi><mi>a</mi></msub></semantics></math></inline-formula> of laser-patterned surfaces down to 0.5 <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mi mathvariant="sans-serif">μ</mi></semantics></math></inline-formula>m is demonstrated. Furthermore, with increasing fluence, increasing ablation efficiencies up to <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mn>2.5</mn></mrow></semantics></math></inline-formula> mm<sup>3</sup> W<sup>−1</sup> min<sup>−1</sup> are determined. Regarding the quality of the ablation, we observed steep ablation flanks and low debris formation, though for fluences above 10.5 J cm<inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><msup><mrow></mrow><mrow><mo>−</mo><mn>2</mn></mrow></msup></semantics></math></inline-formula> the formation of troughs was observed, being attributed to multiple reflections on the ablation flanks. For comparison, laser ablation was performed under identical conditions with an infrared laser wavelength. The results highlight that UV ablation exhibits significant advantages in terms of ablation efficiency, surface roughness and quality. Moreover, our results show that a larger UV focus spot accelerates the ablation process with comparable quality, paving the way for high-power UV ultrashort pulsed lasers towards an efficient and qualitative tool for the laser machining of cyclic olefin copolymer. The production of complex microfluidics further underlines the suitability of this type of laser.
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spelling doaj.art-2f5257c0e0a3427ea9ec07449990da5f2023-12-03T12:08:21ZengMDPI AGPolymers2073-43602022-07-011414296210.3390/polym14142962UV-Femtosecond-Laser Structuring of Cyclic Olefin CopolymerKay Bischoff0Dominik Mücke1Gian-Luca Roth2Cemal Esen3Ralf Hellmann4Applied Laser and Photonics Group, University of Applied Sciences Aschaffenburg, Würzburger Straße 45, 63743 Aschaffenburg, GermanyApplied Laser and Photonics Group, University of Applied Sciences Aschaffenburg, Würzburger Straße 45, 63743 Aschaffenburg, GermanyApplied Laser and Photonics Group, University of Applied Sciences Aschaffenburg, Würzburger Straße 45, 63743 Aschaffenburg, GermanyApplied Laser Technologies, Ruhr-University Bochum, Universitätsstraße 150, 44801 Bochum, GermanyApplied Laser and Photonics Group, University of Applied Sciences Aschaffenburg, Würzburger Straße 45, 63743 Aschaffenburg, GermanyWe report on the laser ablation of cyclic olefin copolymer using an amplified ultrashort pulsed laser in the ultraviolet spectral range. In addition to a high ablation depth per laser-structured layer up to 74 <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mi mathvariant="sans-serif">μ</mi></semantics></math></inline-formula>m at a fluence of 22 J cm<inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><msup><mrow></mrow><mrow><mo>−</mo><mn>2</mn></mrow></msup></semantics></math></inline-formula>, an excellent mean roughness <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><msub><mi>R</mi><mi>a</mi></msub></semantics></math></inline-formula> of laser-patterned surfaces down to 0.5 <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mi mathvariant="sans-serif">μ</mi></semantics></math></inline-formula>m is demonstrated. Furthermore, with increasing fluence, increasing ablation efficiencies up to <inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><mrow><mn>2.5</mn></mrow></semantics></math></inline-formula> mm<sup>3</sup> W<sup>−1</sup> min<sup>−1</sup> are determined. Regarding the quality of the ablation, we observed steep ablation flanks and low debris formation, though for fluences above 10.5 J cm<inline-formula><math xmlns="http://www.w3.org/1998/Math/MathML" display="inline"><semantics><msup><mrow></mrow><mrow><mo>−</mo><mn>2</mn></mrow></msup></semantics></math></inline-formula> the formation of troughs was observed, being attributed to multiple reflections on the ablation flanks. For comparison, laser ablation was performed under identical conditions with an infrared laser wavelength. The results highlight that UV ablation exhibits significant advantages in terms of ablation efficiency, surface roughness and quality. Moreover, our results show that a larger UV focus spot accelerates the ablation process with comparable quality, paving the way for high-power UV ultrashort pulsed lasers towards an efficient and qualitative tool for the laser machining of cyclic olefin copolymer. The production of complex microfluidics further underlines the suitability of this type of laser.https://www.mdpi.com/2073-4360/14/14/2962femtosecond pulse laserultraviolet lasercyclic olefin copolymerlaser ablationmicrofluidics
spellingShingle Kay Bischoff
Dominik Mücke
Gian-Luca Roth
Cemal Esen
Ralf Hellmann
UV-Femtosecond-Laser Structuring of Cyclic Olefin Copolymer
Polymers
femtosecond pulse laser
ultraviolet laser
cyclic olefin copolymer
laser ablation
microfluidics
title UV-Femtosecond-Laser Structuring of Cyclic Olefin Copolymer
title_full UV-Femtosecond-Laser Structuring of Cyclic Olefin Copolymer
title_fullStr UV-Femtosecond-Laser Structuring of Cyclic Olefin Copolymer
title_full_unstemmed UV-Femtosecond-Laser Structuring of Cyclic Olefin Copolymer
title_short UV-Femtosecond-Laser Structuring of Cyclic Olefin Copolymer
title_sort uv femtosecond laser structuring of cyclic olefin copolymer
topic femtosecond pulse laser
ultraviolet laser
cyclic olefin copolymer
laser ablation
microfluidics
url https://www.mdpi.com/2073-4360/14/14/2962
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AT gianlucaroth uvfemtosecondlaserstructuringofcyclicolefincopolymer
AT cemalesen uvfemtosecondlaserstructuringofcyclicolefincopolymer
AT ralfhellmann uvfemtosecondlaserstructuringofcyclicolefincopolymer