Long-Term Ultrasonic Benchmarking for Microstructure Characterization with Bayesian Updating

Ultrasonic non-destructive characterization is an appealing technique for identifying the microstructures of materials in place of destructive testing. However, the existing ultrasonic characterization techniques do not have sufficient long-term gage repeatability and reproducibility (GR&R), sin...

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Main Authors: Feng Zhang, Yongfeng Song, Xiongbing Li, Peijun Ni
Format: Article
Language:English
Published: MDPI AG 2022-06-01
Series:Metals
Subjects:
Online Access:https://www.mdpi.com/2075-4701/12/7/1088
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author Feng Zhang
Yongfeng Song
Xiongbing Li
Peijun Ni
author_facet Feng Zhang
Yongfeng Song
Xiongbing Li
Peijun Ni
author_sort Feng Zhang
collection DOAJ
description Ultrasonic non-destructive characterization is an appealing technique for identifying the microstructures of materials in place of destructive testing. However, the existing ultrasonic characterization techniques do not have sufficient long-term gage repeatability and reproducibility (GR&R), since benchmarking data are not updated. In this study, a hierarchical Bayesian regression model was utilized to provide a long-term ultrasonic benchmarking method for microstructure characterization, suitable for analyzing the impacts of experimental setups, human factors, and environmental factors on microstructure characterization. The priori distributions of regression parameters and hyperparameters of the hierarchical model were assumed and the Hamilton Monte Carlo (HMC) algorithm was used to calculate the posterior distributions. Characterizing the nodularity of cast iron was used as an example, and the benchmarking experiments were conducted over a 13-week transition period. The results show that updating a hierarchical model can increase its performance and robustness. The outcome of this study is expected to pave the way for the industrial uptake of ultrasonic microstructure characterization techniques by organizing a gradual transition from destructive sampling inspection to non-destructive one-hundred-percent inspection.
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spelling doaj.art-2f6b8a02c5aa469c9eff7454680600b42023-12-03T11:56:07ZengMDPI AGMetals2075-47012022-06-01127108810.3390/met12071088Long-Term Ultrasonic Benchmarking for Microstructure Characterization with Bayesian UpdatingFeng Zhang0Yongfeng Song1Xiongbing Li2Peijun Ni3School of Traffic and Transportation Engineering, Central South University, Changsha 410075, ChinaSchool of Traffic and Transportation Engineering, Central South University, Changsha 410075, ChinaSchool of Traffic and Transportation Engineering, Central South University, Changsha 410075, ChinaInner Mongolia Metallic Materials Research Institute, Ningbo 315103, ChinaUltrasonic non-destructive characterization is an appealing technique for identifying the microstructures of materials in place of destructive testing. However, the existing ultrasonic characterization techniques do not have sufficient long-term gage repeatability and reproducibility (GR&R), since benchmarking data are not updated. In this study, a hierarchical Bayesian regression model was utilized to provide a long-term ultrasonic benchmarking method for microstructure characterization, suitable for analyzing the impacts of experimental setups, human factors, and environmental factors on microstructure characterization. The priori distributions of regression parameters and hyperparameters of the hierarchical model were assumed and the Hamilton Monte Carlo (HMC) algorithm was used to calculate the posterior distributions. Characterizing the nodularity of cast iron was used as an example, and the benchmarking experiments were conducted over a 13-week transition period. The results show that updating a hierarchical model can increase its performance and robustness. The outcome of this study is expected to pave the way for the industrial uptake of ultrasonic microstructure characterization techniques by organizing a gradual transition from destructive sampling inspection to non-destructive one-hundred-percent inspection.https://www.mdpi.com/2075-4701/12/7/1088ultrasonic benchmarkingmicrostructure characterizationBayesian updatinghierarchical regression model
spellingShingle Feng Zhang
Yongfeng Song
Xiongbing Li
Peijun Ni
Long-Term Ultrasonic Benchmarking for Microstructure Characterization with Bayesian Updating
Metals
ultrasonic benchmarking
microstructure characterization
Bayesian updating
hierarchical regression model
title Long-Term Ultrasonic Benchmarking for Microstructure Characterization with Bayesian Updating
title_full Long-Term Ultrasonic Benchmarking for Microstructure Characterization with Bayesian Updating
title_fullStr Long-Term Ultrasonic Benchmarking for Microstructure Characterization with Bayesian Updating
title_full_unstemmed Long-Term Ultrasonic Benchmarking for Microstructure Characterization with Bayesian Updating
title_short Long-Term Ultrasonic Benchmarking for Microstructure Characterization with Bayesian Updating
title_sort long term ultrasonic benchmarking for microstructure characterization with bayesian updating
topic ultrasonic benchmarking
microstructure characterization
Bayesian updating
hierarchical regression model
url https://www.mdpi.com/2075-4701/12/7/1088
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AT yongfengsong longtermultrasonicbenchmarkingformicrostructurecharacterizationwithbayesianupdating
AT xiongbingli longtermultrasonicbenchmarkingformicrostructurecharacterizationwithbayesianupdating
AT peijunni longtermultrasonicbenchmarkingformicrostructurecharacterizationwithbayesianupdating