A Surrogate Model-Based Hybrid Approach for Stochastic Robust Double Row Layout Problem

The double row layout problem is to arrange a number of machines on both sides of a straight aisle so as to minimize the total material handling cost. Aiming at the random distribution of product demands, we study a stochastic robust double row layout problem (SR-DRLP). A mixed integer programming (...

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Main Authors: Xing Wan, Xing-Quan Zuo, Xin-Chao Zhao
Format: Article
Language:English
Published: MDPI AG 2021-07-01
Series:Mathematics
Subjects:
Online Access:https://www.mdpi.com/2227-7390/9/15/1711
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author Xing Wan
Xing-Quan Zuo
Xin-Chao Zhao
author_facet Xing Wan
Xing-Quan Zuo
Xin-Chao Zhao
author_sort Xing Wan
collection DOAJ
description The double row layout problem is to arrange a number of machines on both sides of a straight aisle so as to minimize the total material handling cost. Aiming at the random distribution of product demands, we study a stochastic robust double row layout problem (SR-DRLP). A mixed integer programming (MIP) model is established for SR-DRLP. A surrogate model is used to linearize the nonlinear term in the MIP to achieve a mixed integer linear programming model, which can be readily solved by an exact method to yield high-quality solutions (layouts) for small-scale SR-DRLPs. Furthermore, we propose a hybrid approach combining a local search and an exact approach (LS-EA) to solve large-scale SR-DRLPs. Firstly, a local search is designed to optimize the machine sequences on two rows and the clearance from the most left machine on row 1 to the left boundary. Then, the exact location of each machine is further optimized by an exact approach. The LS-EA is applied to six problem instances ranging from 8 to 50 machines. Experimental results show that the surrogate model is effective and LS-EA outperforms the comparison approaches.
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spelling doaj.art-3033e897383849e6acc9126fa6929ad52023-11-22T05:55:29ZengMDPI AGMathematics2227-73902021-07-01915171110.3390/math9151711A Surrogate Model-Based Hybrid Approach for Stochastic Robust Double Row Layout ProblemXing Wan0Xing-Quan Zuo1Xin-Chao Zhao2School of Computer Science, Beijing University of Posts and Telecommunications, Beijing 100876, ChinaSchool of Computer Science, Beijing University of Posts and Telecommunications, Beijing 100876, ChinaSchool of Science, Beijing University of Posts and Telecommunications, Beijing 100876, ChinaThe double row layout problem is to arrange a number of machines on both sides of a straight aisle so as to minimize the total material handling cost. Aiming at the random distribution of product demands, we study a stochastic robust double row layout problem (SR-DRLP). A mixed integer programming (MIP) model is established for SR-DRLP. A surrogate model is used to linearize the nonlinear term in the MIP to achieve a mixed integer linear programming model, which can be readily solved by an exact method to yield high-quality solutions (layouts) for small-scale SR-DRLPs. Furthermore, we propose a hybrid approach combining a local search and an exact approach (LS-EA) to solve large-scale SR-DRLPs. Firstly, a local search is designed to optimize the machine sequences on two rows and the clearance from the most left machine on row 1 to the left boundary. Then, the exact location of each machine is further optimized by an exact approach. The LS-EA is applied to six problem instances ranging from 8 to 50 machines. Experimental results show that the surrogate model is effective and LS-EA outperforms the comparison approaches.https://www.mdpi.com/2227-7390/9/15/1711double row layout problemstochastic layoutrobust layoutsurrogate modellocal search
spellingShingle Xing Wan
Xing-Quan Zuo
Xin-Chao Zhao
A Surrogate Model-Based Hybrid Approach for Stochastic Robust Double Row Layout Problem
Mathematics
double row layout problem
stochastic layout
robust layout
surrogate model
local search
title A Surrogate Model-Based Hybrid Approach for Stochastic Robust Double Row Layout Problem
title_full A Surrogate Model-Based Hybrid Approach for Stochastic Robust Double Row Layout Problem
title_fullStr A Surrogate Model-Based Hybrid Approach for Stochastic Robust Double Row Layout Problem
title_full_unstemmed A Surrogate Model-Based Hybrid Approach for Stochastic Robust Double Row Layout Problem
title_short A Surrogate Model-Based Hybrid Approach for Stochastic Robust Double Row Layout Problem
title_sort surrogate model based hybrid approach for stochastic robust double row layout problem
topic double row layout problem
stochastic layout
robust layout
surrogate model
local search
url https://www.mdpi.com/2227-7390/9/15/1711
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AT xingwan surrogatemodelbasedhybridapproachforstochasticrobustdoublerowlayoutproblem
AT xingquanzuo surrogatemodelbasedhybridapproachforstochasticrobustdoublerowlayoutproblem
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