A Novel Measurement Approach to Experimentally Determine the Thermomechanical Properties of a Gas Foil Bearing Using a Specialized Sensing Foil Made of Inconel Alloy

Modern approaches dedicated to controlling the operation of gas foil bearings require advanced measurement techniques to comprehensively investigate the bearings’ thermal and thermomechanical properties. Their successful long-term maintenance with constant operational characteristics may be feasible...

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Main Authors: Adam Martowicz, Jakub Roemer, Paweł Zdziebko, Grzegorz Żywica, Paweł Bagiński, Artur Andrearczyk
Format: Article
Language:English
Published: MDPI AG 2022-12-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/16/1/145
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author Adam Martowicz
Jakub Roemer
Paweł Zdziebko
Grzegorz Żywica
Paweł Bagiński
Artur Andrearczyk
author_facet Adam Martowicz
Jakub Roemer
Paweł Zdziebko
Grzegorz Żywica
Paweł Bagiński
Artur Andrearczyk
author_sort Adam Martowicz
collection DOAJ
description Modern approaches dedicated to controlling the operation of gas foil bearings require advanced measurement techniques to comprehensively investigate the bearings’ thermal and thermomechanical properties. Their successful long-term maintenance with constant operational characteristics may be feasible only when the allowed thermal and mechanical regimes are rigorously kept. Hence, an adequate acquisition of experimental readings for the critical physical quantities should be conducted to track the actual condition of the bearing. The above-stated demand has motivated the authors of this present work to perform the thermomechanical characterization of the prototype installation of a gas foil bearing, applying a specialized sensing foil. This so-called top foil is a component of the structural part of the bearing’s supporting layer and composed of a superalloy, Inconel 625. The strain and temperature distributions were identified based on the readings from the strain gauges and integrated thermocouples mounted on the top foil. The measurements’ results were obtained for the experiments that represent the arbitrarily selected operational conditions of the tested bearing. Specifically, the considered measurement scenario relates to the operation at a nominal rotational speed, i.e., during the stable process, as well as to the run-up and run-out stages. The main objectives of the work are: (a) experimental proof for the described functionalities of the designed and manufactured specialized sensing foil that allow for the application of a novel approach to the bearing’s characterization, and (b) qualitative investigation of the relation between the mechanical and thermal properties of the tested bearing, using the measurements conducted with the newly proposed technical solution.
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spelling doaj.art-304e6e050d5649bb85a3ce08bf78bfa12023-11-16T15:47:39ZengMDPI AGMaterials1996-19442022-12-0116114510.3390/ma16010145A Novel Measurement Approach to Experimentally Determine the Thermomechanical Properties of a Gas Foil Bearing Using a Specialized Sensing Foil Made of Inconel AlloyAdam Martowicz0Jakub Roemer1Paweł Zdziebko2Grzegorz Żywica3Paweł Bagiński4Artur Andrearczyk5Department of Robotics and Mechatronics, AGH University of Science and Technology, al. Mickiewicza 30, 30-059 Krakow, PolandDepartment of Robotics and Mechatronics, AGH University of Science and Technology, al. Mickiewicza 30, 30-059 Krakow, PolandDepartment of Robotics and Mechatronics, AGH University of Science and Technology, al. Mickiewicza 30, 30-059 Krakow, PolandInstitute of Fluid-Flow Machinery, Polish Academy of Sciences, Department of Turbine Dynamics and Diagnostics, Fiszera 14 Street, 80-231 Gdansk, PolandInstitute of Fluid-Flow Machinery, Polish Academy of Sciences, Department of Turbine Dynamics and Diagnostics, Fiszera 14 Street, 80-231 Gdansk, PolandInstitute of Fluid-Flow Machinery, Polish Academy of Sciences, Department of Turbine Dynamics and Diagnostics, Fiszera 14 Street, 80-231 Gdansk, PolandModern approaches dedicated to controlling the operation of gas foil bearings require advanced measurement techniques to comprehensively investigate the bearings’ thermal and thermomechanical properties. Their successful long-term maintenance with constant operational characteristics may be feasible only when the allowed thermal and mechanical regimes are rigorously kept. Hence, an adequate acquisition of experimental readings for the critical physical quantities should be conducted to track the actual condition of the bearing. The above-stated demand has motivated the authors of this present work to perform the thermomechanical characterization of the prototype installation of a gas foil bearing, applying a specialized sensing foil. This so-called top foil is a component of the structural part of the bearing’s supporting layer and composed of a superalloy, Inconel 625. The strain and temperature distributions were identified based on the readings from the strain gauges and integrated thermocouples mounted on the top foil. The measurements’ results were obtained for the experiments that represent the arbitrarily selected operational conditions of the tested bearing. Specifically, the considered measurement scenario relates to the operation at a nominal rotational speed, i.e., during the stable process, as well as to the run-up and run-out stages. The main objectives of the work are: (a) experimental proof for the described functionalities of the designed and manufactured specialized sensing foil that allow for the application of a novel approach to the bearing’s characterization, and (b) qualitative investigation of the relation between the mechanical and thermal properties of the tested bearing, using the measurements conducted with the newly proposed technical solution.https://www.mdpi.com/1996-1944/16/1/145gas foil bearingInconel alloysensing foilstrain fieldtemperature fieldthermomechanical coupling
spellingShingle Adam Martowicz
Jakub Roemer
Paweł Zdziebko
Grzegorz Żywica
Paweł Bagiński
Artur Andrearczyk
A Novel Measurement Approach to Experimentally Determine the Thermomechanical Properties of a Gas Foil Bearing Using a Specialized Sensing Foil Made of Inconel Alloy
Materials
gas foil bearing
Inconel alloy
sensing foil
strain field
temperature field
thermomechanical coupling
title A Novel Measurement Approach to Experimentally Determine the Thermomechanical Properties of a Gas Foil Bearing Using a Specialized Sensing Foil Made of Inconel Alloy
title_full A Novel Measurement Approach to Experimentally Determine the Thermomechanical Properties of a Gas Foil Bearing Using a Specialized Sensing Foil Made of Inconel Alloy
title_fullStr A Novel Measurement Approach to Experimentally Determine the Thermomechanical Properties of a Gas Foil Bearing Using a Specialized Sensing Foil Made of Inconel Alloy
title_full_unstemmed A Novel Measurement Approach to Experimentally Determine the Thermomechanical Properties of a Gas Foil Bearing Using a Specialized Sensing Foil Made of Inconel Alloy
title_short A Novel Measurement Approach to Experimentally Determine the Thermomechanical Properties of a Gas Foil Bearing Using a Specialized Sensing Foil Made of Inconel Alloy
title_sort novel measurement approach to experimentally determine the thermomechanical properties of a gas foil bearing using a specialized sensing foil made of inconel alloy
topic gas foil bearing
Inconel alloy
sensing foil
strain field
temperature field
thermomechanical coupling
url https://www.mdpi.com/1996-1944/16/1/145
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