Reusing Ceramic Waste as a Precursor in Alkali-Activated Cements: A Review

Concrete and ceramic products are among the most widely used materials in the construction sector. The production of ceramic materials has significantly grown in recent years. Concrete is one of the most widely used materials worldwide and most of its carbon dioxide (CO<sub>2</sub>) emis...

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Main Authors: Lourdes Soriano, Mauro M. Tashima, Lucía Reig, Jordi Payá, María V. Borrachero, José M. Monzó, Ángel M. Pitarch
Format: Article
Language:English
Published: MDPI AG 2023-12-01
Series:Buildings
Subjects:
Online Access:https://www.mdpi.com/2075-5309/13/12/3022
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author Lourdes Soriano
Mauro M. Tashima
Lucía Reig
Jordi Payá
María V. Borrachero
José M. Monzó
Ángel M. Pitarch
author_facet Lourdes Soriano
Mauro M. Tashima
Lucía Reig
Jordi Payá
María V. Borrachero
José M. Monzó
Ángel M. Pitarch
author_sort Lourdes Soriano
collection DOAJ
description Concrete and ceramic products are among the most widely used materials in the construction sector. The production of ceramic materials has significantly grown in recent years. Concrete is one of the most widely used materials worldwide and most of its carbon dioxide (CO<sub>2</sub>) emissions are attributed to Portland cement (PC) production. This review analyzed previous research works into the use of ceramic waste (CW) as a precursor in alkali-activated (AA) cements. The physico-chemical properties of different CW materials were analyzed, and the properties and environmental impact of three main categories of AA CW cements were explored: those developed solely with CW; hybrid cements combining CW with traditional binders (PC, calcium hydroxide or calcium aluminate cement); combinations of CW with other precursors (i.e., blast furnace slag, fly ash, fluid catalytic cracking residue, etc.). The results evidenced that CW can be successfully employed as a precursor in AA cements, particularly in the context of prefabricated products where thermal curing is a prevalent procedure. When enhanced mechanical strength is requisite, it is feasible to attain improvements by employing hybrid systems or by combining CW with other precursors, such as blast furnace slag. This new alternative reuse option allows progress to be made toward sustainable development by reducing not only CO<sub>2</sub> emissions and embodied energy compared to PC but also PC consumption and CW accumulation in landfills.
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spelling doaj.art-30a2a9478fbf458db135d04514e11f9f2023-12-22T13:58:13ZengMDPI AGBuildings2075-53092023-12-011312302210.3390/buildings13123022Reusing Ceramic Waste as a Precursor in Alkali-Activated Cements: A ReviewLourdes Soriano0Mauro M. Tashima1Lucía Reig2Jordi Payá3María V. Borrachero4José M. Monzó5Ángel M. Pitarch6Research Group of the Chemistry of Building Materials (GIQUIMA), Concrete Science and Technology University Institute (ICITECH), Universitat Politècnica de València (UPV), Camino de Vera, 46022 Valencia, SpainResearch Group of the Chemistry of Building Materials (GIQUIMA), Concrete Science and Technology University Institute (ICITECH), Universitat Politècnica de València (UPV), Camino de Vera, 46022 Valencia, SpainGroup of Technology, Quality and Sustainability in Construction (TECASOS), Department of Mechanical Engineering and Construction (EMC), Universitat Jaume I (UJI), Av. Vicent Sos Baynat, 12071 Castellón de la Plana, SpainResearch Group of the Chemistry of Building Materials (GIQUIMA), Concrete Science and Technology University Institute (ICITECH), Universitat Politècnica de València (UPV), Camino de Vera, 46022 Valencia, SpainResearch Group of the Chemistry of Building Materials (GIQUIMA), Concrete Science and Technology University Institute (ICITECH), Universitat Politècnica de València (UPV), Camino de Vera, 46022 Valencia, SpainResearch Group of the Chemistry of Building Materials (GIQUIMA), Concrete Science and Technology University Institute (ICITECH), Universitat Politècnica de València (UPV), Camino de Vera, 46022 Valencia, SpainGroup of Technology, Quality and Sustainability in Construction (TECASOS), Department of Mechanical Engineering and Construction (EMC), Universitat Jaume I (UJI), Av. Vicent Sos Baynat, 12071 Castellón de la Plana, SpainConcrete and ceramic products are among the most widely used materials in the construction sector. The production of ceramic materials has significantly grown in recent years. Concrete is one of the most widely used materials worldwide and most of its carbon dioxide (CO<sub>2</sub>) emissions are attributed to Portland cement (PC) production. This review analyzed previous research works into the use of ceramic waste (CW) as a precursor in alkali-activated (AA) cements. The physico-chemical properties of different CW materials were analyzed, and the properties and environmental impact of three main categories of AA CW cements were explored: those developed solely with CW; hybrid cements combining CW with traditional binders (PC, calcium hydroxide or calcium aluminate cement); combinations of CW with other precursors (i.e., blast furnace slag, fly ash, fluid catalytic cracking residue, etc.). The results evidenced that CW can be successfully employed as a precursor in AA cements, particularly in the context of prefabricated products where thermal curing is a prevalent procedure. When enhanced mechanical strength is requisite, it is feasible to attain improvements by employing hybrid systems or by combining CW with other precursors, such as blast furnace slag. This new alternative reuse option allows progress to be made toward sustainable development by reducing not only CO<sub>2</sub> emissions and embodied energy compared to PC but also PC consumption and CW accumulation in landfills.https://www.mdpi.com/2075-5309/13/12/3022ceramic wastesustainable construction materialsalkali activationgeopolymersmechanical propertiesmicrostructure
spellingShingle Lourdes Soriano
Mauro M. Tashima
Lucía Reig
Jordi Payá
María V. Borrachero
José M. Monzó
Ángel M. Pitarch
Reusing Ceramic Waste as a Precursor in Alkali-Activated Cements: A Review
Buildings
ceramic waste
sustainable construction materials
alkali activation
geopolymers
mechanical properties
microstructure
title Reusing Ceramic Waste as a Precursor in Alkali-Activated Cements: A Review
title_full Reusing Ceramic Waste as a Precursor in Alkali-Activated Cements: A Review
title_fullStr Reusing Ceramic Waste as a Precursor in Alkali-Activated Cements: A Review
title_full_unstemmed Reusing Ceramic Waste as a Precursor in Alkali-Activated Cements: A Review
title_short Reusing Ceramic Waste as a Precursor in Alkali-Activated Cements: A Review
title_sort reusing ceramic waste as a precursor in alkali activated cements a review
topic ceramic waste
sustainable construction materials
alkali activation
geopolymers
mechanical properties
microstructure
url https://www.mdpi.com/2075-5309/13/12/3022
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