Fabrication of Ultranarrow Nanochannels with Ultrasmall Nanocomponents in Glass Substrates

Nanofluidics is supposed to take advantage of a variety of new physical phenomena and unusual effects at nanoscales typically below 100 nm. However, the current chip-based nanofluidic applications are mostly based on the use of nanochannels with linewidths above 100 nm, due to the restricted ability...

Full description

Bibliographic Details
Main Authors: Hiroki Kamai, Yan Xu
Format: Article
Language:English
Published: MDPI AG 2021-06-01
Series:Micromachines
Subjects:
Online Access:https://www.mdpi.com/2072-666X/12/7/775
_version_ 1827688347940683776
author Hiroki Kamai
Yan Xu
author_facet Hiroki Kamai
Yan Xu
author_sort Hiroki Kamai
collection DOAJ
description Nanofluidics is supposed to take advantage of a variety of new physical phenomena and unusual effects at nanoscales typically below 100 nm. However, the current chip-based nanofluidic applications are mostly based on the use of nanochannels with linewidths above 100 nm, due to the restricted ability of the efficient fabrication of nanochannels with narrow linewidths in glass substrates. In this study, we established the fabrication of nanofluidic structures in glass substrates with narrow linewidths of several tens of nanometers by optimizing a nanofabrication process composed of electron-beam lithography and plasma dry etching. Using the optimized process, we achieved the efficient fabrication of fine glass nanochannels with sub-40 nm linewidths, uniform lateral features, and smooth morphologies, in an accurate and precise way. Furthermore, the use of the process allowed the integration of similar or dissimilar material-based ultrasmall nanocomponents in the ultranarrow nanochannels, including arrays of pockets with volumes as less as 42 zeptoliters (zL, 10<sup>−21</sup> L) and well-defined gold nanogaps as narrow as 19 nm. We believe that the established nanofabrication process will be very useful for expanding fundamental research and in further improving the applications of nanofluidic devices.
first_indexed 2024-03-10T09:53:32Z
format Article
id doaj.art-30ac1731b6f54e06b90930d74d19e7ff
institution Directory Open Access Journal
issn 2072-666X
language English
last_indexed 2024-03-10T09:53:32Z
publishDate 2021-06-01
publisher MDPI AG
record_format Article
series Micromachines
spelling doaj.art-30ac1731b6f54e06b90930d74d19e7ff2023-11-22T02:29:38ZengMDPI AGMicromachines2072-666X2021-06-0112777510.3390/mi12070775Fabrication of Ultranarrow Nanochannels with Ultrasmall Nanocomponents in Glass SubstratesHiroki Kamai0Yan Xu1Department of Chemical Engineering, Graduate School of Engineering, Osaka Prefecture University, Sakai, Osaka 599-8570, JapanDepartment of Chemical Engineering, Graduate School of Engineering, Osaka Prefecture University, Sakai, Osaka 599-8570, JapanNanofluidics is supposed to take advantage of a variety of new physical phenomena and unusual effects at nanoscales typically below 100 nm. However, the current chip-based nanofluidic applications are mostly based on the use of nanochannels with linewidths above 100 nm, due to the restricted ability of the efficient fabrication of nanochannels with narrow linewidths in glass substrates. In this study, we established the fabrication of nanofluidic structures in glass substrates with narrow linewidths of several tens of nanometers by optimizing a nanofabrication process composed of electron-beam lithography and plasma dry etching. Using the optimized process, we achieved the efficient fabrication of fine glass nanochannels with sub-40 nm linewidths, uniform lateral features, and smooth morphologies, in an accurate and precise way. Furthermore, the use of the process allowed the integration of similar or dissimilar material-based ultrasmall nanocomponents in the ultranarrow nanochannels, including arrays of pockets with volumes as less as 42 zeptoliters (zL, 10<sup>−21</sup> L) and well-defined gold nanogaps as narrow as 19 nm. We believe that the established nanofabrication process will be very useful for expanding fundamental research and in further improving the applications of nanofluidic devices.https://www.mdpi.com/2072-666X/12/7/775nanofluidicsnarrow nanochannelsnano-in-nano integrationnanogapzeptoliter
spellingShingle Hiroki Kamai
Yan Xu
Fabrication of Ultranarrow Nanochannels with Ultrasmall Nanocomponents in Glass Substrates
Micromachines
nanofluidics
narrow nanochannels
nano-in-nano integration
nanogap
zeptoliter
title Fabrication of Ultranarrow Nanochannels with Ultrasmall Nanocomponents in Glass Substrates
title_full Fabrication of Ultranarrow Nanochannels with Ultrasmall Nanocomponents in Glass Substrates
title_fullStr Fabrication of Ultranarrow Nanochannels with Ultrasmall Nanocomponents in Glass Substrates
title_full_unstemmed Fabrication of Ultranarrow Nanochannels with Ultrasmall Nanocomponents in Glass Substrates
title_short Fabrication of Ultranarrow Nanochannels with Ultrasmall Nanocomponents in Glass Substrates
title_sort fabrication of ultranarrow nanochannels with ultrasmall nanocomponents in glass substrates
topic nanofluidics
narrow nanochannels
nano-in-nano integration
nanogap
zeptoliter
url https://www.mdpi.com/2072-666X/12/7/775
work_keys_str_mv AT hirokikamai fabricationofultranarrownanochannelswithultrasmallnanocomponentsinglasssubstrates
AT yanxu fabricationofultranarrownanochannelswithultrasmallnanocomponentsinglasssubstrates