Preparation and Properties of Porous Coal-series Kaolin Ceramics by Selective Laser Sintering

Porous ceramics with complex structure were prepared by selective laser sintering (SLS) method using coal-series kaolin as raw materials. The effect of SLS process parameters and sintering temperature on properties of porous coal-series kaolin ceramics was investigated. The phase composition and mic...

Full description

Bibliographic Details
Main Authors: CHEN Jing-yan, WU Jia-min, CHEN An-nan, XIAO Huan, LI Guo-rui, LIU Meng-yue, LI Chen-hui, SHI Yu-sheng
Format: Article
Language:zho
Published: Journal of Materials Engineering 2018-07-01
Series:Cailiao gongcheng
Subjects:
Online Access:http://jme.biam.ac.cn/CN/Y2018/V46/I7/36
Description
Summary:Porous ceramics with complex structure were prepared by selective laser sintering (SLS) method using coal-series kaolin as raw materials. The effect of SLS process parameters and sintering temperature on properties of porous coal-series kaolin ceramics was investigated. The phase composition and microstructure of porous coal-series kaolin ceramics were characterized by X-ray diffractometer (XRD) and scanning electron microscope (SEM). The results indicate that the coal-series kaolin/E12 composite powders can be formed well through SLS method. The green bodies show the superior quality. <i>Z</i> direction error is 10.43%, relative density is 37.89% and bending strength is 0.984MPa under laser power of 5W, scanning speed of 2000mm/s, scanning space of 0.13mm and layer thickness of 0.15mm. With the increase of sintering temperature, the linear shrinkage and bending strength of the porous coal-series kaolin ceramics increase gradually, while the open porosity decreases. The porous coal-series kaolin ceramics possess a high open porosity of 44.55% and a good bending strength of 6.1MPa when the sintering temperature is 1450℃. The main phase in the prepared porous ceramics is mullite phase, and they have a typical three-dimensional skeleton structure.
ISSN:1001-4381
1001-4381