Functional Hollow Ceramic Microsphere/Flexible Polyurethane Foam Composites with a Cell Structure: Mechanical Property and Sound Absorptivity

Noise pollution is the primary environmental issue that is increasingly deteriorated with the progress of modern industry and transportation; hence, the purpose of this study is to create flexible PU foam with mechanical properties and sound absorption. In this study, hollow ceramic microsphere (HCM...

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Main Authors: Jia-Horng Lin, Po-Yang Hsu, Chen-Hung Huang, Mei-Feng Lai, Bing-Chiuan Shiu, Ching-Wen Lou
Format: Article
Language:English
Published: MDPI AG 2022-02-01
Series:Polymers
Subjects:
Online Access:https://www.mdpi.com/2073-4360/14/5/913
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author Jia-Horng Lin
Po-Yang Hsu
Chen-Hung Huang
Mei-Feng Lai
Bing-Chiuan Shiu
Ching-Wen Lou
author_facet Jia-Horng Lin
Po-Yang Hsu
Chen-Hung Huang
Mei-Feng Lai
Bing-Chiuan Shiu
Ching-Wen Lou
author_sort Jia-Horng Lin
collection DOAJ
description Noise pollution is the primary environmental issue that is increasingly deteriorated with the progress of modern industry and transportation; hence, the purpose of this study is to create flexible PU foam with mechanical properties and sound absorption. In this study, hollow ceramic microsphere (HCM) is used as the filler of polyurethane (PU) foam for mechanical reinforcement. The sound absorption efficacy of PU pores and the hollow attribute of HCM contribute to a synergistic sound absorption effect. HCM-filled PU foam is evaluated in terms of surface characteristic, mechanical properties, and sound absorption as related to the HCM content, determining the optimal functional flexible PU foam. The test results indicate that the presence of HCM strengthens the stability of the cell structure significantly. In addition, the synergistic effect can be proven by a 2.24 times greater mechanical strength and better sound absorption. Specifically, with more HCM, the flexible PU foam exhibits significantly improved sound absorption in high frequencies, suggesting that this study successfully generates functional PU foam with high mechanical properties and high sound absorption.
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spelling doaj.art-30b6263a674c4e2a9d9860c83c01bf6d2023-11-23T23:38:12ZengMDPI AGPolymers2073-43602022-02-0114591310.3390/polym14050913Functional Hollow Ceramic Microsphere/Flexible Polyurethane Foam Composites with a Cell Structure: Mechanical Property and Sound AbsorptivityJia-Horng Lin0Po-Yang Hsu1Chen-Hung Huang2Mei-Feng Lai3Bing-Chiuan Shiu4Ching-Wen Lou5College of Material and Chemical Engineering, Minjiang University, Fuzhou 350108, ChinaLaboratory of Fiber Application and Manufacturing, Department of Fiber and Composite Materials, Feng Chia University, Taichung 40724, TaiwanDepartment of Aerospace and Systems Engineering, Feng Chia University, Taichung 40724, TaiwanLaboratory of Fiber Application and Manufacturing, Department of Fiber and Composite Materials, Feng Chia University, Taichung 40724, TaiwanCollege of Material and Chemical Engineering, Minjiang University, Fuzhou 350108, ChinaLaboratory of Fiber Application and Manufacturing, Department of Fiber and Composite Materials, Feng Chia University, Taichung 40724, TaiwanNoise pollution is the primary environmental issue that is increasingly deteriorated with the progress of modern industry and transportation; hence, the purpose of this study is to create flexible PU foam with mechanical properties and sound absorption. In this study, hollow ceramic microsphere (HCM) is used as the filler of polyurethane (PU) foam for mechanical reinforcement. The sound absorption efficacy of PU pores and the hollow attribute of HCM contribute to a synergistic sound absorption effect. HCM-filled PU foam is evaluated in terms of surface characteristic, mechanical properties, and sound absorption as related to the HCM content, determining the optimal functional flexible PU foam. The test results indicate that the presence of HCM strengthens the stability of the cell structure significantly. In addition, the synergistic effect can be proven by a 2.24 times greater mechanical strength and better sound absorption. Specifically, with more HCM, the flexible PU foam exhibits significantly improved sound absorption in high frequencies, suggesting that this study successfully generates functional PU foam with high mechanical properties and high sound absorption.https://www.mdpi.com/2073-4360/14/5/913flexible polyurethane foam (FPUF)hollow ceramic microsphere (HCM)sound absorptivitycompositesfunctionality
spellingShingle Jia-Horng Lin
Po-Yang Hsu
Chen-Hung Huang
Mei-Feng Lai
Bing-Chiuan Shiu
Ching-Wen Lou
Functional Hollow Ceramic Microsphere/Flexible Polyurethane Foam Composites with a Cell Structure: Mechanical Property and Sound Absorptivity
Polymers
flexible polyurethane foam (FPUF)
hollow ceramic microsphere (HCM)
sound absorptivity
composites
functionality
title Functional Hollow Ceramic Microsphere/Flexible Polyurethane Foam Composites with a Cell Structure: Mechanical Property and Sound Absorptivity
title_full Functional Hollow Ceramic Microsphere/Flexible Polyurethane Foam Composites with a Cell Structure: Mechanical Property and Sound Absorptivity
title_fullStr Functional Hollow Ceramic Microsphere/Flexible Polyurethane Foam Composites with a Cell Structure: Mechanical Property and Sound Absorptivity
title_full_unstemmed Functional Hollow Ceramic Microsphere/Flexible Polyurethane Foam Composites with a Cell Structure: Mechanical Property and Sound Absorptivity
title_short Functional Hollow Ceramic Microsphere/Flexible Polyurethane Foam Composites with a Cell Structure: Mechanical Property and Sound Absorptivity
title_sort functional hollow ceramic microsphere flexible polyurethane foam composites with a cell structure mechanical property and sound absorptivity
topic flexible polyurethane foam (FPUF)
hollow ceramic microsphere (HCM)
sound absorptivity
composites
functionality
url https://www.mdpi.com/2073-4360/14/5/913
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