Roll-to-roll double side electrode processing for the development of pre-lithiated 80 F lithium-ion capacitor prototypes

Lithium-ion capacitors (LICs) show promise to help lithium-ion batteries (LIBs) and electrical double layer capacitors (EDLCs) in giving response to those applications that require an energy storage solution. However, pre-lithiation is a major challenge that needs to be tackled in order to develop e...

Full description

Bibliographic Details
Main Authors: María Arnaiz, María Canal-Rodríguez, Silvia Martin-Fuentes, Daniel Carriazo, Aitor Villaverde, Jon Ajuria
Format: Article
Language:English
Published: IOP Publishing 2023-01-01
Series:JPhys Energy
Subjects:
Online Access:https://doi.org/10.1088/2515-7655/ad064e
_version_ 1797641396195164160
author María Arnaiz
María Canal-Rodríguez
Silvia Martin-Fuentes
Daniel Carriazo
Aitor Villaverde
Jon Ajuria
author_facet María Arnaiz
María Canal-Rodríguez
Silvia Martin-Fuentes
Daniel Carriazo
Aitor Villaverde
Jon Ajuria
author_sort María Arnaiz
collection DOAJ
description Lithium-ion capacitors (LICs) show promise to help lithium-ion batteries (LIBs) and electrical double layer capacitors (EDLCs) in giving response to those applications that require an energy storage solution. However, pre-lithiation is a major challenge that needs to be tackled in order to develop efficient and long-lasting LIBs and LICs. In this work, we report for the first time the scale-up and utilization of sacrificial salts (dilithium squarate, Li _2 C _4 O _4 ) as a pre-lithiation strategy in a LIC prototype fabricated in a pilot line. The synthesis of the sacrificial salt is scaled-up to produce 1 kg and is later incorporated in the positive electrode during the slurry formulation. After in-depth process optimization, 12 meter of a double side electrode are fabricated, achieving a high mass loading of 5.5 mg cm ^−2 for the HC negative electrode, and 14 mg cm ^−2 for the positive electrode accounting both the activated carbon and the dilithium squarate. On account of the satisfactory mechanical and electrochemical behaviour of the electrodes, multilayer pouch cell LIC prototypes are fabricated reaching 80 F each. Pre-lithiation is completed during the first ten cycles and after the required gas exhaustion, electrochemical performance of prototypes is also satisfactory. Moreover, fabricated pouch cells overcome a float test of 1600 h at 50 °C showing a capacitance retention of 84.3%. These results give clear evidence for the potential use of this strategy in real products and can foster research in the field to promote pre-lithiation by means of sacrificial salts as the final solution to the pre-lithiation step, both for LIBs and LICs.
first_indexed 2024-03-11T13:45:03Z
format Article
id doaj.art-30c1d54eed56456ea268dea41027185e
institution Directory Open Access Journal
issn 2515-7655
language English
last_indexed 2024-03-11T13:45:03Z
publishDate 2023-01-01
publisher IOP Publishing
record_format Article
series JPhys Energy
spelling doaj.art-30c1d54eed56456ea268dea41027185e2023-11-02T10:44:49ZengIOP PublishingJPhys Energy2515-76552023-01-016101500110.1088/2515-7655/ad064eRoll-to-roll double side electrode processing for the development of pre-lithiated 80 F lithium-ion capacitor prototypesMaría Arnaiz0https://orcid.org/0000-0001-8800-0643María Canal-Rodríguez1Silvia Martin-Fuentes2Daniel Carriazo3Aitor Villaverde4Jon Ajuria5Centre for Cooperative Research on Alternative Energies (CIC energiGUNE), Basque Research and Technology Alliance (BRTA), Alava Technology Park , Albert Einstein 48, 01510 Vitoria-Gasteiz, SpainCentre for Cooperative Research on Alternative Energies (CIC energiGUNE), Basque Research and Technology Alliance (BRTA), Alava Technology Park , Albert Einstein 48, 01510 Vitoria-Gasteiz, SpainCentre for Cooperative Research on Alternative Energies (CIC energiGUNE), Basque Research and Technology Alliance (BRTA), Alava Technology Park , Albert Einstein 48, 01510 Vitoria-Gasteiz, SpainCentre for Cooperative Research on Alternative Energies (CIC energiGUNE), Basque Research and Technology Alliance (BRTA), Alava Technology Park , Albert Einstein 48, 01510 Vitoria-Gasteiz, Spain; Ikerbasque, Basque Foundation for Science , 48013 Bilbao, SpainCentre for Cooperative Research on Alternative Energies (CIC energiGUNE), Basque Research and Technology Alliance (BRTA), Alava Technology Park , Albert Einstein 48, 01510 Vitoria-Gasteiz, SpainCentre for Cooperative Research on Alternative Energies (CIC energiGUNE), Basque Research and Technology Alliance (BRTA), Alava Technology Park , Albert Einstein 48, 01510 Vitoria-Gasteiz, SpainLithium-ion capacitors (LICs) show promise to help lithium-ion batteries (LIBs) and electrical double layer capacitors (EDLCs) in giving response to those applications that require an energy storage solution. However, pre-lithiation is a major challenge that needs to be tackled in order to develop efficient and long-lasting LIBs and LICs. In this work, we report for the first time the scale-up and utilization of sacrificial salts (dilithium squarate, Li _2 C _4 O _4 ) as a pre-lithiation strategy in a LIC prototype fabricated in a pilot line. The synthesis of the sacrificial salt is scaled-up to produce 1 kg and is later incorporated in the positive electrode during the slurry formulation. After in-depth process optimization, 12 meter of a double side electrode are fabricated, achieving a high mass loading of 5.5 mg cm ^−2 for the HC negative electrode, and 14 mg cm ^−2 for the positive electrode accounting both the activated carbon and the dilithium squarate. On account of the satisfactory mechanical and electrochemical behaviour of the electrodes, multilayer pouch cell LIC prototypes are fabricated reaching 80 F each. Pre-lithiation is completed during the first ten cycles and after the required gas exhaustion, electrochemical performance of prototypes is also satisfactory. Moreover, fabricated pouch cells overcome a float test of 1600 h at 50 °C showing a capacitance retention of 84.3%. These results give clear evidence for the potential use of this strategy in real products and can foster research in the field to promote pre-lithiation by means of sacrificial salts as the final solution to the pre-lithiation step, both for LIBs and LICs.https://doi.org/10.1088/2515-7655/ad064escale-upviscosityadhesionmultilayerpouch cell
spellingShingle María Arnaiz
María Canal-Rodríguez
Silvia Martin-Fuentes
Daniel Carriazo
Aitor Villaverde
Jon Ajuria
Roll-to-roll double side electrode processing for the development of pre-lithiated 80 F lithium-ion capacitor prototypes
JPhys Energy
scale-up
viscosity
adhesion
multilayer
pouch cell
title Roll-to-roll double side electrode processing for the development of pre-lithiated 80 F lithium-ion capacitor prototypes
title_full Roll-to-roll double side electrode processing for the development of pre-lithiated 80 F lithium-ion capacitor prototypes
title_fullStr Roll-to-roll double side electrode processing for the development of pre-lithiated 80 F lithium-ion capacitor prototypes
title_full_unstemmed Roll-to-roll double side electrode processing for the development of pre-lithiated 80 F lithium-ion capacitor prototypes
title_short Roll-to-roll double side electrode processing for the development of pre-lithiated 80 F lithium-ion capacitor prototypes
title_sort roll to roll double side electrode processing for the development of pre lithiated 80 f lithium ion capacitor prototypes
topic scale-up
viscosity
adhesion
multilayer
pouch cell
url https://doi.org/10.1088/2515-7655/ad064e
work_keys_str_mv AT mariaarnaiz rolltorolldoublesideelectrodeprocessingforthedevelopmentofprelithiated80flithiumioncapacitorprototypes
AT mariacanalrodriguez rolltorolldoublesideelectrodeprocessingforthedevelopmentofprelithiated80flithiumioncapacitorprototypes
AT silviamartinfuentes rolltorolldoublesideelectrodeprocessingforthedevelopmentofprelithiated80flithiumioncapacitorprototypes
AT danielcarriazo rolltorolldoublesideelectrodeprocessingforthedevelopmentofprelithiated80flithiumioncapacitorprototypes
AT aitorvillaverde rolltorolldoublesideelectrodeprocessingforthedevelopmentofprelithiated80flithiumioncapacitorprototypes
AT jonajuria rolltorolldoublesideelectrodeprocessingforthedevelopmentofprelithiated80flithiumioncapacitorprototypes