Formation and growth mechanism of Cu-rich layer at aluminum/steel friction welding interface

Utilizing friction welding to achieve the high-quality bonding of 2219 aluminum (Al) alloy/304 stainless steel dissimilar materials has promising applications in aerospace and other industrial fields. The formation of the Cu-rich layer is a distinctive feature that distinguishes it from other series...

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Main Authors: Zongyu Dang, Guoliang Qin, Xueyang Guo
Format: Article
Language:English
Published: Elsevier 2023-11-01
Series:Journal of Materials Research and Technology
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2238785423024110
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author Zongyu Dang
Guoliang Qin
Xueyang Guo
author_facet Zongyu Dang
Guoliang Qin
Xueyang Guo
author_sort Zongyu Dang
collection DOAJ
description Utilizing friction welding to achieve the high-quality bonding of 2219 aluminum (Al) alloy/304 stainless steel dissimilar materials has promising applications in aerospace and other industrial fields. The formation of the Cu-rich layer is a distinctive feature that distinguishes it from other series Al alloy/steel friction welding joints. Currently, a summary of the relevant literature reveals that there are three main possible formation mechanisms for the Cu-rich layer: diffusion mechanism, liquefaction mechanism and strengthening phase accumulation mechanism. In this paper, these three formation mechanisms are denied experimentally. Meanwhile, it is proposed that the formation and growth mechanism of the Cu-rich layer is strengthening phase precipitation-reaction-reprecipitation mechanism. The correctness of this theory has also been proved by experiments. The proposed model can facilitate the improvement of the friction welding process of dissimilar materials and provide a theoretical basis for the regulation of the metallurgical reaction of the friction welding joint.
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spelling doaj.art-30d4f21d53164ad5a2174200a06f47462024-02-21T05:25:22ZengElsevierJournal of Materials Research and Technology2238-78542023-11-01273547Formation and growth mechanism of Cu-rich layer at aluminum/steel friction welding interfaceZongyu Dang0Guoliang Qin1Xueyang Guo2School of Materials Science and Engineering, Shandong University, Jinan 250061, PR ChinaCorresponding author. Qianfoshan Campus of Shandong University, 17923 Jingshi Road, Jinan 250061, PR China.; School of Materials Science and Engineering, Shandong University, Jinan 250061, PR ChinaSchool of Materials Science and Engineering, Shandong University, Jinan 250061, PR ChinaUtilizing friction welding to achieve the high-quality bonding of 2219 aluminum (Al) alloy/304 stainless steel dissimilar materials has promising applications in aerospace and other industrial fields. The formation of the Cu-rich layer is a distinctive feature that distinguishes it from other series Al alloy/steel friction welding joints. Currently, a summary of the relevant literature reveals that there are three main possible formation mechanisms for the Cu-rich layer: diffusion mechanism, liquefaction mechanism and strengthening phase accumulation mechanism. In this paper, these three formation mechanisms are denied experimentally. Meanwhile, it is proposed that the formation and growth mechanism of the Cu-rich layer is strengthening phase precipitation-reaction-reprecipitation mechanism. The correctness of this theory has also been proved by experiments. The proposed model can facilitate the improvement of the friction welding process of dissimilar materials and provide a theoretical basis for the regulation of the metallurgical reaction of the friction welding joint.http://www.sciencedirect.com/science/article/pii/S2238785423024110Cu-rich layerFormation and growth mechanismFriction weldingAl alloy/steelMetallurgical reaction
spellingShingle Zongyu Dang
Guoliang Qin
Xueyang Guo
Formation and growth mechanism of Cu-rich layer at aluminum/steel friction welding interface
Journal of Materials Research and Technology
Cu-rich layer
Formation and growth mechanism
Friction welding
Al alloy/steel
Metallurgical reaction
title Formation and growth mechanism of Cu-rich layer at aluminum/steel friction welding interface
title_full Formation and growth mechanism of Cu-rich layer at aluminum/steel friction welding interface
title_fullStr Formation and growth mechanism of Cu-rich layer at aluminum/steel friction welding interface
title_full_unstemmed Formation and growth mechanism of Cu-rich layer at aluminum/steel friction welding interface
title_short Formation and growth mechanism of Cu-rich layer at aluminum/steel friction welding interface
title_sort formation and growth mechanism of cu rich layer at aluminum steel friction welding interface
topic Cu-rich layer
Formation and growth mechanism
Friction welding
Al alloy/steel
Metallurgical reaction
url http://www.sciencedirect.com/science/article/pii/S2238785423024110
work_keys_str_mv AT zongyudang formationandgrowthmechanismofcurichlayerataluminumsteelfrictionweldinginterface
AT guoliangqin formationandgrowthmechanismofcurichlayerataluminumsteelfrictionweldinginterface
AT xueyangguo formationandgrowthmechanismofcurichlayerataluminumsteelfrictionweldinginterface