In-Line Detection of Bed Fluidity in Gas–Solid Fluidized Beds Using Near-Infrared Spectroscopy

A novel approach was developed to detect bed fluidity in gas–solid fluidized beds using diffuse reflectance near-infrared (NIR) spectroscopy. Because the flow dynamics of gas and solid phases are closely associated with the fluidization state, the fluidization quality can be evaluated through hydrod...

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Main Authors: Hao Fu, Kaixuan Teng, Jie Zhao, Sheng Zhang, Haibin Qu
Format: Article
Language:English
Published: MDPI AG 2023-08-01
Series:Pharmaceutics
Subjects:
Online Access:https://www.mdpi.com/1999-4923/15/9/2246
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author Hao Fu
Kaixuan Teng
Jie Zhao
Sheng Zhang
Haibin Qu
author_facet Hao Fu
Kaixuan Teng
Jie Zhao
Sheng Zhang
Haibin Qu
author_sort Hao Fu
collection DOAJ
description A novel approach was developed to detect bed fluidity in gas–solid fluidized beds using diffuse reflectance near-infrared (NIR) spectroscopy. Because the flow dynamics of gas and solid phases are closely associated with the fluidization state, the fluidization quality can be evaluated through hydrodynamic characterization. In this study, the baseline level of NIR spectra was used to quantify the voidage of the fluidized bed. Two indicators derived from the NIR baseline fluctuation profiles were investigated to characterize bed fluidity, named bubble proportion and skewness. To establish a robust fluidity evaluation method, the relationships between the indicators and bed fluidity were investigated under different conditions firstly, including static bed height and average particle size. Then, a generalized threshold was identified to distinguish poor and good bed fluidity, ensuring that the probability of the α- and β-errors was less than 15% regardless of material conditions. The results show that both indicators were sensitive to changes in bed fluidity under the investigated conditions. The indicator of skewness was qualified to detect bed fluidity under varied conditions with a robust threshold of 1.20. Furthermore, the developed NIR method was successfully applied to monitor bed fluidity and for early warning of defluidization in a laboratory-scale fluidized bed granulation process.
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spelling doaj.art-30f2f995063c43b4a452607614b3d9eb2023-11-19T12:27:02ZengMDPI AGPharmaceutics1999-49232023-08-01159224610.3390/pharmaceutics15092246In-Line Detection of Bed Fluidity in Gas–Solid Fluidized Beds Using Near-Infrared SpectroscopyHao Fu0Kaixuan Teng1Jie Zhao2Sheng Zhang3Haibin Qu4Pharmaceutical Informatics Institute, College of Pharmaceutical Sciences, Zhejiang University, Hangzhou 310058, ChinaPharmaceutical Informatics Institute, College of Pharmaceutical Sciences, Zhejiang University, Hangzhou 310058, ChinaPharmaceutical Informatics Institute, College of Pharmaceutical Sciences, Zhejiang University, Hangzhou 310058, ChinaPharmaceutical Informatics Institute, College of Pharmaceutical Sciences, Zhejiang University, Hangzhou 310058, ChinaPharmaceutical Informatics Institute, College of Pharmaceutical Sciences, Zhejiang University, Hangzhou 310058, ChinaA novel approach was developed to detect bed fluidity in gas–solid fluidized beds using diffuse reflectance near-infrared (NIR) spectroscopy. Because the flow dynamics of gas and solid phases are closely associated with the fluidization state, the fluidization quality can be evaluated through hydrodynamic characterization. In this study, the baseline level of NIR spectra was used to quantify the voidage of the fluidized bed. Two indicators derived from the NIR baseline fluctuation profiles were investigated to characterize bed fluidity, named bubble proportion and skewness. To establish a robust fluidity evaluation method, the relationships between the indicators and bed fluidity were investigated under different conditions firstly, including static bed height and average particle size. Then, a generalized threshold was identified to distinguish poor and good bed fluidity, ensuring that the probability of the α- and β-errors was less than 15% regardless of material conditions. The results show that both indicators were sensitive to changes in bed fluidity under the investigated conditions. The indicator of skewness was qualified to detect bed fluidity under varied conditions with a robust threshold of 1.20. Furthermore, the developed NIR method was successfully applied to monitor bed fluidity and for early warning of defluidization in a laboratory-scale fluidized bed granulation process.https://www.mdpi.com/1999-4923/15/9/2246gas–solid fluidized bednear-infrared diffuse reflectance spectroscopyvoidagedefluidizationfluidityin-line monitoring
spellingShingle Hao Fu
Kaixuan Teng
Jie Zhao
Sheng Zhang
Haibin Qu
In-Line Detection of Bed Fluidity in Gas–Solid Fluidized Beds Using Near-Infrared Spectroscopy
Pharmaceutics
gas–solid fluidized bed
near-infrared diffuse reflectance spectroscopy
voidage
defluidization
fluidity
in-line monitoring
title In-Line Detection of Bed Fluidity in Gas–Solid Fluidized Beds Using Near-Infrared Spectroscopy
title_full In-Line Detection of Bed Fluidity in Gas–Solid Fluidized Beds Using Near-Infrared Spectroscopy
title_fullStr In-Line Detection of Bed Fluidity in Gas–Solid Fluidized Beds Using Near-Infrared Spectroscopy
title_full_unstemmed In-Line Detection of Bed Fluidity in Gas–Solid Fluidized Beds Using Near-Infrared Spectroscopy
title_short In-Line Detection of Bed Fluidity in Gas–Solid Fluidized Beds Using Near-Infrared Spectroscopy
title_sort in line detection of bed fluidity in gas solid fluidized beds using near infrared spectroscopy
topic gas–solid fluidized bed
near-infrared diffuse reflectance spectroscopy
voidage
defluidization
fluidity
in-line monitoring
url https://www.mdpi.com/1999-4923/15/9/2246
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