Mechanical properties of material jetted zirconia complex geometries with hot isostatic pressing

Abstract:: Additive manufacturing of ceramics stands to transform applications requiring wear resistance in severe environments (including high temperatures and pressures, harsh chemicals, and biomedical implants, among many other uses). However, applications in electromagnetics are gaining increase...

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Main Authors: Bhargavi Mummareddy, Dylan Negro, Vivek T. Bharambe, Yongduk Oh, Edward Burden, Magnus Ahlfors, Jae-Won Choi, Anton Du Plessis, Jacob Adams, Eric MacDonald, Pedro Cortes
Format: Article
Language:English
Published: Elsevier 2021-11-01
Series:Advances in Industrial and Manufacturing Engineering
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S2666912921000222
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author Bhargavi Mummareddy
Dylan Negro
Vivek T. Bharambe
Yongduk Oh
Edward Burden
Magnus Ahlfors
Jae-Won Choi
Anton Du Plessis
Jacob Adams
Eric MacDonald
Pedro Cortes
author_facet Bhargavi Mummareddy
Dylan Negro
Vivek T. Bharambe
Yongduk Oh
Edward Burden
Magnus Ahlfors
Jae-Won Choi
Anton Du Plessis
Jacob Adams
Eric MacDonald
Pedro Cortes
author_sort Bhargavi Mummareddy
collection DOAJ
description Abstract:: Additive manufacturing of ceramics stands to transform applications requiring wear resistance in severe environments (including high temperatures and pressures, harsh chemicals, and biomedical implants, among many other uses). However, applications in electromagnetics are gaining increased attention as newly-available materials like zirconia provide very low electromagnetic loss and also provide the highest permittivity possible in 3D printing with near full density. By 3D printing zirconia lattices, the density can be modulated spatially by varying strut and beam thicknesses at arbitrary positions (such as when following a spatial function). As the effective permittivity is related to the density, the speed of electromagnetic radiation (the speed of light, c) can be controlled in the 3D space. As a preliminary investigation to understand processing limits and mechanical performance, this effort has focused on evaluating the compression and flexural strength of both 3D printed solid and lattice structures with millimeter-scale unit cells post-processed with different conditions. Non-destructive computer tomography was included to identify and validate remediation of internal delamination with hot isostatic pressing. Although zirconia lattices fabricated with NanoParticle Jetting™ were relatively delicate, millimeter periodic features were possible and provided sufficient strength to maintain structural integrity for non-critical loading.
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spelling doaj.art-30f9b7d275144523a26a5c46399e42512022-12-21T22:43:09ZengElsevierAdvances in Industrial and Manufacturing Engineering2666-91292021-11-013100052Mechanical properties of material jetted zirconia complex geometries with hot isostatic pressingBhargavi Mummareddy0Dylan Negro1Vivek T. Bharambe2Yongduk Oh3Edward Burden4Magnus Ahlfors5Jae-Won Choi6Anton Du Plessis7Jacob Adams8Eric MacDonald9Pedro Cortes10Advanced Manufacturing Research Center, Youngstown State University, OH, 44555, USA; Corresponding author.Advanced Manufacturing Research Center, Youngstown State University, OH, 44555, USAElectrical and Computer Engineering, North Carolina State University, NC, 27695, USAElectrical and Computer Engineering, North Carolina State University, NC, 27695, USAAdvanced Manufacturing Research Center, Youngstown State University, OH, 44555, USAQuintus Technologies, LLC, Lewis Center, OH, 43035, USADepartment of Mechanical Engineering, The University of Akron, Akron, OH, 44325, USAResearch group 3D Innovation, Stellenbosch University, South AfricaElectrical and Computer Engineering, North Carolina State University, NC, 27695, USAUniversity of Texas at El Paso, Texas, 79968, USAAdvanced Manufacturing Research Center, Youngstown State University, OH, 44555, USAAbstract:: Additive manufacturing of ceramics stands to transform applications requiring wear resistance in severe environments (including high temperatures and pressures, harsh chemicals, and biomedical implants, among many other uses). However, applications in electromagnetics are gaining increased attention as newly-available materials like zirconia provide very low electromagnetic loss and also provide the highest permittivity possible in 3D printing with near full density. By 3D printing zirconia lattices, the density can be modulated spatially by varying strut and beam thicknesses at arbitrary positions (such as when following a spatial function). As the effective permittivity is related to the density, the speed of electromagnetic radiation (the speed of light, c) can be controlled in the 3D space. As a preliminary investigation to understand processing limits and mechanical performance, this effort has focused on evaluating the compression and flexural strength of both 3D printed solid and lattice structures with millimeter-scale unit cells post-processed with different conditions. Non-destructive computer tomography was included to identify and validate remediation of internal delamination with hot isostatic pressing. Although zirconia lattices fabricated with NanoParticle Jetting™ were relatively delicate, millimeter periodic features were possible and provided sufficient strength to maintain structural integrity for non-critical loading.http://www.sciencedirect.com/science/article/pii/S2666912921000222Additive manufacturingFunctionally graded latticesCeramicsZirconiaNano-particle jettingMaterial jetting
spellingShingle Bhargavi Mummareddy
Dylan Negro
Vivek T. Bharambe
Yongduk Oh
Edward Burden
Magnus Ahlfors
Jae-Won Choi
Anton Du Plessis
Jacob Adams
Eric MacDonald
Pedro Cortes
Mechanical properties of material jetted zirconia complex geometries with hot isostatic pressing
Advances in Industrial and Manufacturing Engineering
Additive manufacturing
Functionally graded lattices
Ceramics
Zirconia
Nano-particle jetting
Material jetting
title Mechanical properties of material jetted zirconia complex geometries with hot isostatic pressing
title_full Mechanical properties of material jetted zirconia complex geometries with hot isostatic pressing
title_fullStr Mechanical properties of material jetted zirconia complex geometries with hot isostatic pressing
title_full_unstemmed Mechanical properties of material jetted zirconia complex geometries with hot isostatic pressing
title_short Mechanical properties of material jetted zirconia complex geometries with hot isostatic pressing
title_sort mechanical properties of material jetted zirconia complex geometries with hot isostatic pressing
topic Additive manufacturing
Functionally graded lattices
Ceramics
Zirconia
Nano-particle jetting
Material jetting
url http://www.sciencedirect.com/science/article/pii/S2666912921000222
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