Ultraviolet Lithography-Based Ceramic Manufacturing (UV-LCM) of the Aluminum Nitride (AlN)-Based Photocurable Dispersions

In this work, three-dimensional (3D) shaping of aluminum nitride (AlN) UV-curable dispersions using CeraFab 7500 device equipped with the light engine emitting 365 nm wavelength (a UV-LCM device) is presented. The purpose of this study was the shaping of AlN pieces with microchannels for the future...

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Main Authors: Paulina Ożóg, Paweł Rutkowski, Dariusz Kata, Thomas Graule
Format: Article
Language:English
Published: MDPI AG 2020-09-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/13/19/4219
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author Paulina Ożóg
Paweł Rutkowski
Dariusz Kata
Thomas Graule
author_facet Paulina Ożóg
Paweł Rutkowski
Dariusz Kata
Thomas Graule
author_sort Paulina Ożóg
collection DOAJ
description In this work, three-dimensional (3D) shaping of aluminum nitride (AlN) UV-curable dispersions using CeraFab 7500 device equipped with the light engine emitting 365 nm wavelength (a UV-LCM device) is presented. The purpose of this study was the shaping of AlN pieces with microchannels for the future potential use as microchannel heat exchangers. The dispersions were characterized by the means of the particle size distribution, rheological measurements, and the cure depth evaluation. In shaping via UV-LCM, we applied dispersions containing 40 vol % solid load and different types of photoinitiators and their concentrations, as well as different settings of the printing parameters. Cuboidal plates with channels and cylindrical 3D structures were fabricated, debound, and sintered. For comparing ceramics properties, reference samples were prepared via uniaxial and cold isostatic pressing, using the same powder mixture as in the dispersions, and later sintered. The thermal conductivity of the sintered specimens was calculated, based on density and thermal diffusivity measurements.
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spelling doaj.art-3114f3723a634cad834bdc173c81e0682023-11-20T14:45:43ZengMDPI AGMaterials1996-19442020-09-011319421910.3390/ma13194219Ultraviolet Lithography-Based Ceramic Manufacturing (UV-LCM) of the Aluminum Nitride (AlN)-Based Photocurable DispersionsPaulina Ożóg0Paweł Rutkowski1Dariusz Kata2Thomas Graule3Laboratory for High Performance Ceramics, Empa Swiss Federal Laboratories for Materials Science and Technology, Überlandstrasse 129, 8600 Dübendorf, SwitzerlandFaculty of Materials Science and Ceramics, AGH University of Science and Technology, al. Adama Mickiewicza 30, 30-059 Cracow, PolandFaculty of Materials Science and Ceramics, AGH University of Science and Technology, al. Adama Mickiewicza 30, 30-059 Cracow, PolandLaboratory for High Performance Ceramics, Empa Swiss Federal Laboratories for Materials Science and Technology, Überlandstrasse 129, 8600 Dübendorf, SwitzerlandIn this work, three-dimensional (3D) shaping of aluminum nitride (AlN) UV-curable dispersions using CeraFab 7500 device equipped with the light engine emitting 365 nm wavelength (a UV-LCM device) is presented. The purpose of this study was the shaping of AlN pieces with microchannels for the future potential use as microchannel heat exchangers. The dispersions were characterized by the means of the particle size distribution, rheological measurements, and the cure depth evaluation. In shaping via UV-LCM, we applied dispersions containing 40 vol % solid load and different types of photoinitiators and their concentrations, as well as different settings of the printing parameters. Cuboidal plates with channels and cylindrical 3D structures were fabricated, debound, and sintered. For comparing ceramics properties, reference samples were prepared via uniaxial and cold isostatic pressing, using the same powder mixture as in the dispersions, and later sintered. The thermal conductivity of the sintered specimens was calculated, based on density and thermal diffusivity measurements.https://www.mdpi.com/1996-1944/13/19/4219aluminum nitrideadditive manufacturingceramicsLCMUV-curing
spellingShingle Paulina Ożóg
Paweł Rutkowski
Dariusz Kata
Thomas Graule
Ultraviolet Lithography-Based Ceramic Manufacturing (UV-LCM) of the Aluminum Nitride (AlN)-Based Photocurable Dispersions
Materials
aluminum nitride
additive manufacturing
ceramics
LCM
UV-curing
title Ultraviolet Lithography-Based Ceramic Manufacturing (UV-LCM) of the Aluminum Nitride (AlN)-Based Photocurable Dispersions
title_full Ultraviolet Lithography-Based Ceramic Manufacturing (UV-LCM) of the Aluminum Nitride (AlN)-Based Photocurable Dispersions
title_fullStr Ultraviolet Lithography-Based Ceramic Manufacturing (UV-LCM) of the Aluminum Nitride (AlN)-Based Photocurable Dispersions
title_full_unstemmed Ultraviolet Lithography-Based Ceramic Manufacturing (UV-LCM) of the Aluminum Nitride (AlN)-Based Photocurable Dispersions
title_short Ultraviolet Lithography-Based Ceramic Manufacturing (UV-LCM) of the Aluminum Nitride (AlN)-Based Photocurable Dispersions
title_sort ultraviolet lithography based ceramic manufacturing uv lcm of the aluminum nitride aln based photocurable dispersions
topic aluminum nitride
additive manufacturing
ceramics
LCM
UV-curing
url https://www.mdpi.com/1996-1944/13/19/4219
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AT dariuszkata ultravioletlithographybasedceramicmanufacturinguvlcmofthealuminumnitridealnbasedphotocurabledispersions
AT thomasgraule ultravioletlithographybasedceramicmanufacturinguvlcmofthealuminumnitridealnbasedphotocurabledispersions