Data-Driven Fault Diagnosis Techniques: Non-Linear Directional Residual vs. Machine-Learning-Based Methods

Linear dependence of variables is a commonly used assumption in most diagnostic systems for which many robust methodologies have been developed over the years. In case the system nonlinearities are relevant, fault diagnosis methods, relying on the assumption of linearity, might potentially provide u...

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Main Authors: Nicholas Cartocci, Marcello R. Napolitano, Francesco Crocetti, Gabriele Costante, Paolo Valigi, Mario L. Fravolini
Format: Article
Language:English
Published: MDPI AG 2022-03-01
Series:Sensors
Subjects:
Online Access:https://www.mdpi.com/1424-8220/22/7/2635
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author Nicholas Cartocci
Marcello R. Napolitano
Francesco Crocetti
Gabriele Costante
Paolo Valigi
Mario L. Fravolini
author_facet Nicholas Cartocci
Marcello R. Napolitano
Francesco Crocetti
Gabriele Costante
Paolo Valigi
Mario L. Fravolini
author_sort Nicholas Cartocci
collection DOAJ
description Linear dependence of variables is a commonly used assumption in most diagnostic systems for which many robust methodologies have been developed over the years. In case the system nonlinearities are relevant, fault diagnosis methods, relying on the assumption of linearity, might potentially provide unsatisfactory results in terms of false alarms and missed detections. In recent years, many authors have proposed machine learning (ML) techniques to improve fault diagnosis performance to mitigate this problem. Although very powerful, these techniques require faulty data samples that are representative of any fault scenario. Additionally, ML techniques suffer from issues related to overfitting and unpredictable performance in regions which are not fully explored in the training phase. This paper proposes a non-linear additive model to characterize the non-linear redundancy relationships among the system signals. Using the multivariate adaptive regression splines (MARS) algorithm, these relationships are identified directly from the data. Next, the non-linear redundancy relationships are linearized to derive a local time-dependent fault signature matrix. The faulty sensor can then be isolated by measuring the angular distance between the column vectors of the fault signature matrix and the primary residual vector. A quantitative analysis of fault isolation and fault estimation performance is performed by exploiting real data from multiple flights of a semi-autonomous aircraft, thus allowing a detailed quantitative comparison with state-of-the-art machine-learning-based fault diagnosis algorithms.
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spelling doaj.art-3142ffb9df9646d9b5ecaad4f4bc62992023-12-01T00:02:29ZengMDPI AGSensors1424-82202022-03-01227263510.3390/s22072635Data-Driven Fault Diagnosis Techniques: Non-Linear Directional Residual vs. Machine-Learning-Based MethodsNicholas Cartocci0Marcello R. Napolitano1Francesco Crocetti2Gabriele Costante3Paolo Valigi4Mario L. Fravolini5Department of Engineering, University of Perugia, Via G. Duranti 67, 06125 Perugia, ItalyDepartment of Mechanical and Aerospace Engineering, West Virginia University, Morgantown, WV 26506, USADepartment of Engineering, University of Perugia, Via G. Duranti 67, 06125 Perugia, ItalyDepartment of Engineering, University of Perugia, Via G. Duranti 67, 06125 Perugia, ItalyDepartment of Engineering, University of Perugia, Via G. Duranti 67, 06125 Perugia, ItalyDepartment of Engineering, University of Perugia, Via G. Duranti 67, 06125 Perugia, ItalyLinear dependence of variables is a commonly used assumption in most diagnostic systems for which many robust methodologies have been developed over the years. In case the system nonlinearities are relevant, fault diagnosis methods, relying on the assumption of linearity, might potentially provide unsatisfactory results in terms of false alarms and missed detections. In recent years, many authors have proposed machine learning (ML) techniques to improve fault diagnosis performance to mitigate this problem. Although very powerful, these techniques require faulty data samples that are representative of any fault scenario. Additionally, ML techniques suffer from issues related to overfitting and unpredictable performance in regions which are not fully explored in the training phase. This paper proposes a non-linear additive model to characterize the non-linear redundancy relationships among the system signals. Using the multivariate adaptive regression splines (MARS) algorithm, these relationships are identified directly from the data. Next, the non-linear redundancy relationships are linearized to derive a local time-dependent fault signature matrix. The faulty sensor can then be isolated by measuring the angular distance between the column vectors of the fault signature matrix and the primary residual vector. A quantitative analysis of fault isolation and fault estimation performance is performed by exploiting real data from multiple flights of a semi-autonomous aircraft, thus allowing a detailed quantitative comparison with state-of-the-art machine-learning-based fault diagnosis algorithms.https://www.mdpi.com/1424-8220/22/7/2635additive modelanomaly detectionmultivariate adaptive regression splinestime-dependent directional residualsnon-linear residual-based techniquefault isolation
spellingShingle Nicholas Cartocci
Marcello R. Napolitano
Francesco Crocetti
Gabriele Costante
Paolo Valigi
Mario L. Fravolini
Data-Driven Fault Diagnosis Techniques: Non-Linear Directional Residual vs. Machine-Learning-Based Methods
Sensors
additive model
anomaly detection
multivariate adaptive regression splines
time-dependent directional residuals
non-linear residual-based technique
fault isolation
title Data-Driven Fault Diagnosis Techniques: Non-Linear Directional Residual vs. Machine-Learning-Based Methods
title_full Data-Driven Fault Diagnosis Techniques: Non-Linear Directional Residual vs. Machine-Learning-Based Methods
title_fullStr Data-Driven Fault Diagnosis Techniques: Non-Linear Directional Residual vs. Machine-Learning-Based Methods
title_full_unstemmed Data-Driven Fault Diagnosis Techniques: Non-Linear Directional Residual vs. Machine-Learning-Based Methods
title_short Data-Driven Fault Diagnosis Techniques: Non-Linear Directional Residual vs. Machine-Learning-Based Methods
title_sort data driven fault diagnosis techniques non linear directional residual vs machine learning based methods
topic additive model
anomaly detection
multivariate adaptive regression splines
time-dependent directional residuals
non-linear residual-based technique
fault isolation
url https://www.mdpi.com/1424-8220/22/7/2635
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