The effect of iron-carbon ratio and on carbon nanotube synthesis using camphor and ferrocene as carbon sources in the gauze reactor

Maximizing the quantity and quality of the product is the main goal of optimizing the material manufacturing process. The use of ferrocene as a carbon source and a catalyst in carbon nanotube (CNT) synthesis results in a significant amount of impurities. The addition of camphor as an additional carb...

Full description

Bibliographic Details
Main Authors: Praswasti PDK Wulan, Togi Elyazeer Sinaga
Format: Article
Language:English
Published: Elsevier 2021-04-01
Series:South African Journal of Chemical Engineering
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S1026918520300706
_version_ 1818456864173588480
author Praswasti PDK Wulan
Togi Elyazeer Sinaga
author_facet Praswasti PDK Wulan
Togi Elyazeer Sinaga
author_sort Praswasti PDK Wulan
collection DOAJ
description Maximizing the quantity and quality of the product is the main goal of optimizing the material manufacturing process. The use of ferrocene as a carbon source and a catalyst in carbon nanotube (CNT) synthesis results in a significant amount of impurities. The addition of camphor as an additional carbon source is a way to overcome the high Fe/C ratio in ferrocene. This study aims to add camphor carbon sources to ferrocene to obtain an optimal Fe/C ratio to reduce the product's impurities. The application of a more reliable surface response method has not been well explored in studies of optimization of CNT synthesis. In this study, the response surface method (RSM) helps exploration in the parametric study of CNT synthesis. Ferrocene (Fe(C5H5)2) has an iron-carbon (Fe/C) ratio of 46.5%. The method used is Floating Catalyst Chemical Vapor Deposition (FCCVD), using a gauze-type 316 stainless steel substrate. Variations in the ratio of Fe/C in CNT synthesis were 0%, 6.8%, and 46.5% to obtain CNT results with the best quality and quantity. The Fe/C ratio of 6.8% has the best quality and highest quantity. The results of SEM, EDS, and TEM characterization showed that CNT at the variation of the Fe/C ratio of 6.8% had a CNT outside diameter of 20–40 nm, and the percentage of carbon mass was 86.64%. The yield at this ratio is 1.608 gs from 4 gs of precursor (40.2%). The RSM analysis with the optimum conditions for CNT yield were 49 min reaction time and 16% Fe/C ratio.
first_indexed 2024-12-14T22:33:26Z
format Article
id doaj.art-31b80e9c5ef6404da8dc65a6c2225f8a
institution Directory Open Access Journal
issn 1026-9185
language English
last_indexed 2024-12-14T22:33:26Z
publishDate 2021-04-01
publisher Elsevier
record_format Article
series South African Journal of Chemical Engineering
spelling doaj.art-31b80e9c5ef6404da8dc65a6c2225f8a2022-12-21T22:45:12ZengElsevierSouth African Journal of Chemical Engineering1026-91852021-04-01361723The effect of iron-carbon ratio and on carbon nanotube synthesis using camphor and ferrocene as carbon sources in the gauze reactorPraswasti PDK Wulan0Togi Elyazeer Sinaga1Department of Chemical Engineering, Faculty of Engineering Universitas Indonesia, Kampus UI Depok 16424 Jawa Barat, Indonesia; Corresponding author.Sustainable Energy Laboratory, Department of Chemical Engineering, Faculty of Engineering Universitas Indonesia, Kampus UI Depok 16424 Jawa Barat, IndonesiaMaximizing the quantity and quality of the product is the main goal of optimizing the material manufacturing process. The use of ferrocene as a carbon source and a catalyst in carbon nanotube (CNT) synthesis results in a significant amount of impurities. The addition of camphor as an additional carbon source is a way to overcome the high Fe/C ratio in ferrocene. This study aims to add camphor carbon sources to ferrocene to obtain an optimal Fe/C ratio to reduce the product's impurities. The application of a more reliable surface response method has not been well explored in studies of optimization of CNT synthesis. In this study, the response surface method (RSM) helps exploration in the parametric study of CNT synthesis. Ferrocene (Fe(C5H5)2) has an iron-carbon (Fe/C) ratio of 46.5%. The method used is Floating Catalyst Chemical Vapor Deposition (FCCVD), using a gauze-type 316 stainless steel substrate. Variations in the ratio of Fe/C in CNT synthesis were 0%, 6.8%, and 46.5% to obtain CNT results with the best quality and quantity. The Fe/C ratio of 6.8% has the best quality and highest quantity. The results of SEM, EDS, and TEM characterization showed that CNT at the variation of the Fe/C ratio of 6.8% had a CNT outside diameter of 20–40 nm, and the percentage of carbon mass was 86.64%. The yield at this ratio is 1.608 gs from 4 gs of precursor (40.2%). The RSM analysis with the optimum conditions for CNT yield were 49 min reaction time and 16% Fe/C ratio.http://www.sciencedirect.com/science/article/pii/S1026918520300706Carbon nanotubesFerroceneCamphorIron-carbon ratioQualityQuantity
spellingShingle Praswasti PDK Wulan
Togi Elyazeer Sinaga
The effect of iron-carbon ratio and on carbon nanotube synthesis using camphor and ferrocene as carbon sources in the gauze reactor
South African Journal of Chemical Engineering
Carbon nanotubes
Ferrocene
Camphor
Iron-carbon ratio
Quality
Quantity
title The effect of iron-carbon ratio and on carbon nanotube synthesis using camphor and ferrocene as carbon sources in the gauze reactor
title_full The effect of iron-carbon ratio and on carbon nanotube synthesis using camphor and ferrocene as carbon sources in the gauze reactor
title_fullStr The effect of iron-carbon ratio and on carbon nanotube synthesis using camphor and ferrocene as carbon sources in the gauze reactor
title_full_unstemmed The effect of iron-carbon ratio and on carbon nanotube synthesis using camphor and ferrocene as carbon sources in the gauze reactor
title_short The effect of iron-carbon ratio and on carbon nanotube synthesis using camphor and ferrocene as carbon sources in the gauze reactor
title_sort effect of iron carbon ratio and on carbon nanotube synthesis using camphor and ferrocene as carbon sources in the gauze reactor
topic Carbon nanotubes
Ferrocene
Camphor
Iron-carbon ratio
Quality
Quantity
url http://www.sciencedirect.com/science/article/pii/S1026918520300706
work_keys_str_mv AT praswastipdkwulan theeffectofironcarbonratioandoncarbonnanotubesynthesisusingcamphorandferroceneascarbonsourcesinthegauzereactor
AT togielyazeersinaga theeffectofironcarbonratioandoncarbonnanotubesynthesisusingcamphorandferroceneascarbonsourcesinthegauzereactor
AT praswastipdkwulan effectofironcarbonratioandoncarbonnanotubesynthesisusingcamphorandferroceneascarbonsourcesinthegauzereactor
AT togielyazeersinaga effectofironcarbonratioandoncarbonnanotubesynthesisusingcamphorandferroceneascarbonsourcesinthegauzereactor