Energy efficiency and greenhouse gas emission abatement opportunities for an existing gas treatment plant: a comprehensive technical and economic analysis

Abstract This research paper examined the operational performance and greenhouse gas (GHG) emissions of an existing gas treatment plant. Extensive data collection and analysis were undertaken to assess energy consumption and emissions and identify major emitter units. A GHG emission inventory was de...

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Main Authors: Mohamed Magdy El-Eishy, Galal Mohamed Abdelalim, Tarek Mohammad Aboul-Fotouh
Format: Article
Language:English
Published: SpringerOpen 2023-09-01
Series:Journal of Engineering and Applied Science
Subjects:
Online Access:https://doi.org/10.1186/s44147-023-00275-9
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author Mohamed Magdy El-Eishy
Galal Mohamed Abdelalim
Tarek Mohammad Aboul-Fotouh
author_facet Mohamed Magdy El-Eishy
Galal Mohamed Abdelalim
Tarek Mohammad Aboul-Fotouh
author_sort Mohamed Magdy El-Eishy
collection DOAJ
description Abstract This research paper examined the operational performance and greenhouse gas (GHG) emissions of an existing gas treatment plant. Extensive data collection and analysis were undertaken to assess energy consumption and emissions and identify major emitter units. A GHG emission inventory was developed, and a benchmarking analysis was conducted. The gap analysis revealed excessive emissions, leading to the identification of potential GHG abatement alternatives for the turbo compressor and stabilizer heater. Technical feasibility assessments and economic evaluations were performed for the implementation of waste heat recovery systems, specifically an absorption chiller and a hot oil-driven re-boiler. The results demonstrated significant energy savings, emission reduction, and positive financial returns. The economic evaluation of the abatement opportunities revealed an estimated annual savings of $229,287 US with a simple payback period (SPBP) of 2.96 years and an internal rate of return (IRR) of 32%/year for the absorption chiller. The re-boiler heat system showed an estimated annual savings of $209,456 US with an SPBP of 5.14 years and an IRR of 14%/year. The total investment for both opportunities amounted to $1,755,773 US, with a total annual savings of $438,743 US. The combined SPBP for the opportunities was 4 years, with an IRR of 21%/year. Sensitivity analyses demonstrated the absorption chiller’s financial viability, while the hot oil-driven re-boiler opportunity proved more sensitive to variations in investment costs and savings. Therefore, it is recommended to implement both opportunities together.
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spelling doaj.art-31e5ea94d2a64c07aaac1e3e84d6770f2023-11-26T13:27:55ZengSpringerOpenJournal of Engineering and Applied Science1110-19032536-95122023-09-0170112210.1186/s44147-023-00275-9Energy efficiency and greenhouse gas emission abatement opportunities for an existing gas treatment plant: a comprehensive technical and economic analysisMohamed Magdy El-Eishy0Galal Mohamed Abdelalim1Tarek Mohammad Aboul-Fotouh2Chemical Engineering and Petroleum Refining Department, Faculty of Petroleum & Mining Engineering, Suez UniversityChemical Engineering and Petroleum Refining Department, Faculty of Petroleum & Mining Engineering, Suez UniversityMining and Petroleum Engineering Department, Faculty of Engineering, Al-Azhar UniversityAbstract This research paper examined the operational performance and greenhouse gas (GHG) emissions of an existing gas treatment plant. Extensive data collection and analysis were undertaken to assess energy consumption and emissions and identify major emitter units. A GHG emission inventory was developed, and a benchmarking analysis was conducted. The gap analysis revealed excessive emissions, leading to the identification of potential GHG abatement alternatives for the turbo compressor and stabilizer heater. Technical feasibility assessments and economic evaluations were performed for the implementation of waste heat recovery systems, specifically an absorption chiller and a hot oil-driven re-boiler. The results demonstrated significant energy savings, emission reduction, and positive financial returns. The economic evaluation of the abatement opportunities revealed an estimated annual savings of $229,287 US with a simple payback period (SPBP) of 2.96 years and an internal rate of return (IRR) of 32%/year for the absorption chiller. The re-boiler heat system showed an estimated annual savings of $209,456 US with an SPBP of 5.14 years and an IRR of 14%/year. The total investment for both opportunities amounted to $1,755,773 US, with a total annual savings of $438,743 US. The combined SPBP for the opportunities was 4 years, with an IRR of 21%/year. Sensitivity analyses demonstrated the absorption chiller’s financial viability, while the hot oil-driven re-boiler opportunity proved more sensitive to variations in investment costs and savings. Therefore, it is recommended to implement both opportunities together.https://doi.org/10.1186/s44147-023-00275-9Greenhouse gas emissionsGas treatment plantsTurbo compressorStabilizer heaterAbatement alternativesWaste heat recovery
spellingShingle Mohamed Magdy El-Eishy
Galal Mohamed Abdelalim
Tarek Mohammad Aboul-Fotouh
Energy efficiency and greenhouse gas emission abatement opportunities for an existing gas treatment plant: a comprehensive technical and economic analysis
Journal of Engineering and Applied Science
Greenhouse gas emissions
Gas treatment plants
Turbo compressor
Stabilizer heater
Abatement alternatives
Waste heat recovery
title Energy efficiency and greenhouse gas emission abatement opportunities for an existing gas treatment plant: a comprehensive technical and economic analysis
title_full Energy efficiency and greenhouse gas emission abatement opportunities for an existing gas treatment plant: a comprehensive technical and economic analysis
title_fullStr Energy efficiency and greenhouse gas emission abatement opportunities for an existing gas treatment plant: a comprehensive technical and economic analysis
title_full_unstemmed Energy efficiency and greenhouse gas emission abatement opportunities for an existing gas treatment plant: a comprehensive technical and economic analysis
title_short Energy efficiency and greenhouse gas emission abatement opportunities for an existing gas treatment plant: a comprehensive technical and economic analysis
title_sort energy efficiency and greenhouse gas emission abatement opportunities for an existing gas treatment plant a comprehensive technical and economic analysis
topic Greenhouse gas emissions
Gas treatment plants
Turbo compressor
Stabilizer heater
Abatement alternatives
Waste heat recovery
url https://doi.org/10.1186/s44147-023-00275-9
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AT galalmohamedabdelalim energyefficiencyandgreenhousegasemissionabatementopportunitiesforanexistinggastreatmentplantacomprehensivetechnicalandeconomicanalysis
AT tarekmohammadaboulfotouh energyefficiencyandgreenhousegasemissionabatementopportunitiesforanexistinggastreatmentplantacomprehensivetechnicalandeconomicanalysis