Characterization of the mechanical properties and thermal conductivity of epoxy-silica functionally graded materials

A functionally graded material (FGM) was prepared using epoxy resin reinforced with silicon dioxide with a particle size of 100 μm and weight percentages of 0, 20, 40, 60, and 80 wt%. In a gravity-molding process using the hand layup technique, specimens with international standard (ASTM)-calculated...

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Main Authors: Jaafar Sh. AbdulRazaq, Abdul Kareem F. Hassan, Nuha H. Jasim
Format: Article
Language:English
Published: AIMS Press 2023-01-01
Series:AIMS Materials Science
Subjects:
Online Access:https://www.aimspress.com/article/doi/10.3934/matersci.2023010?viewType=HTML
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author Jaafar Sh. AbdulRazaq
Abdul Kareem F. Hassan
Nuha H. Jasim
author_facet Jaafar Sh. AbdulRazaq
Abdul Kareem F. Hassan
Nuha H. Jasim
author_sort Jaafar Sh. AbdulRazaq
collection DOAJ
description A functionally graded material (FGM) was prepared using epoxy resin reinforced with silicon dioxide with a particle size of 100 μm and weight percentages of 0, 20, 40, 60, and 80 wt%. In a gravity-molding process using the hand layup technique, specimens with international standard (ASTM)-calculated dimensions were created in a mold of poly(methyl methacrylate), which is also known as acrylic. Tensile, flexural, impact, infrared wave, and thermal conductivity tests, and X-ray diffraction (XRD) were conducted on specimens of the five layers of the FGM. The XRD and infrared spectroscopy demonstrated that the compositions of the silica particles and epoxy had a strong association with their physical structures. The findings of experimental tests indicated that increasing the ratio of silicon dioxide enhanced the mechanical properties, and the increase in modulus of elasticity was directly related to the weight percentage of the reinforcement material. The composite with 80% silica had a 526.88% higher modulus of elasticity than the pure epoxy specimen. Both tensile and flexural strengths of the composite material were maximal when 40 wt% of the particle silicon dioxide was utilized, which were 68.5% and 67.8% higher than those of the neat epoxy, respectively. The test results also revealed that the impact resistance of the FGM increased when the silica proportion increased, with a maximum value of 60 wt% silica particle content, which was an increase of 76.98% compared to pure epoxy. In addition, the thermal properties of epoxy resin improved when SiO<sub>2</sub> was added to the mixture. Thus, the addition of silica filler to composite materials directly proportionally increased their thermal conductivity to the weight ratio of the reinforcement material, which was 32.68–383.66%. FGM composed of up to 80% silica particles had the highest thermal conductivity.
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spelling doaj.art-3237d4ae797e48a89f3082a72bb2a4f12023-05-26T01:23:40ZengAIMS PressAIMS Materials Science2372-04842023-01-0110118219910.3934/matersci.2023010Characterization of the mechanical properties and thermal conductivity of epoxy-silica functionally graded materialsJaafar Sh. AbdulRazaq 0Abdul Kareem F. Hassan1Nuha H. Jasim21. Department of Mechanical Engineering, College of Engineering, University of Basrah, Basrah, Iraq1. Department of Mechanical Engineering, College of Engineering, University of Basrah, Basrah, Iraq2. Department of Materials Engineering, College of Engineering, University of Basrah, Basrah, IraqA functionally graded material (FGM) was prepared using epoxy resin reinforced with silicon dioxide with a particle size of 100 μm and weight percentages of 0, 20, 40, 60, and 80 wt%. In a gravity-molding process using the hand layup technique, specimens with international standard (ASTM)-calculated dimensions were created in a mold of poly(methyl methacrylate), which is also known as acrylic. Tensile, flexural, impact, infrared wave, and thermal conductivity tests, and X-ray diffraction (XRD) were conducted on specimens of the five layers of the FGM. The XRD and infrared spectroscopy demonstrated that the compositions of the silica particles and epoxy had a strong association with their physical structures. The findings of experimental tests indicated that increasing the ratio of silicon dioxide enhanced the mechanical properties, and the increase in modulus of elasticity was directly related to the weight percentage of the reinforcement material. The composite with 80% silica had a 526.88% higher modulus of elasticity than the pure epoxy specimen. Both tensile and flexural strengths of the composite material were maximal when 40 wt% of the particle silicon dioxide was utilized, which were 68.5% and 67.8% higher than those of the neat epoxy, respectively. The test results also revealed that the impact resistance of the FGM increased when the silica proportion increased, with a maximum value of 60 wt% silica particle content, which was an increase of 76.98% compared to pure epoxy. In addition, the thermal properties of epoxy resin improved when SiO<sub>2</sub> was added to the mixture. Thus, the addition of silica filler to composite materials directly proportionally increased their thermal conductivity to the weight ratio of the reinforcement material, which was 32.68–383.66%. FGM composed of up to 80% silica particles had the highest thermal conductivity.https://www.aimspress.com/article/doi/10.3934/matersci.2023010?viewType=HTMLfgmcompositesepoxysilicamechanical propertiesthermal conductivity
spellingShingle Jaafar Sh. AbdulRazaq
Abdul Kareem F. Hassan
Nuha H. Jasim
Characterization of the mechanical properties and thermal conductivity of epoxy-silica functionally graded materials
AIMS Materials Science
fgm
composites
epoxy
silica
mechanical properties
thermal conductivity
title Characterization of the mechanical properties and thermal conductivity of epoxy-silica functionally graded materials
title_full Characterization of the mechanical properties and thermal conductivity of epoxy-silica functionally graded materials
title_fullStr Characterization of the mechanical properties and thermal conductivity of epoxy-silica functionally graded materials
title_full_unstemmed Characterization of the mechanical properties and thermal conductivity of epoxy-silica functionally graded materials
title_short Characterization of the mechanical properties and thermal conductivity of epoxy-silica functionally graded materials
title_sort characterization of the mechanical properties and thermal conductivity of epoxy silica functionally graded materials
topic fgm
composites
epoxy
silica
mechanical properties
thermal conductivity
url https://www.aimspress.com/article/doi/10.3934/matersci.2023010?viewType=HTML
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AT nuhahjasim characterizationofthemechanicalpropertiesandthermalconductivityofepoxysilicafunctionallygradedmaterials