Three-Dimensional Printing of Recycled Polypropylene and Activated Carbon Coatings for Harmful Gas Adsorption and Antibacterial Properties

In recent years, the utilization of three-dimensional (3D) printing has been expanding due to advances in technology and economic efficiency. One of the 3D printing technologies is fused deposition modeling, which can be used to create different kinds of products or prototypes from various polymer f...

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Main Authors: Jung Bin Park, Seok Hwan An, Jae Woong Jung, Jea Uk Lee
Format: Article
Language:English
Published: MDPI AG 2023-02-01
Series:Polymers
Subjects:
Online Access:https://www.mdpi.com/2073-4360/15/5/1173
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author Jung Bin Park
Seok Hwan An
Jae Woong Jung
Jea Uk Lee
author_facet Jung Bin Park
Seok Hwan An
Jae Woong Jung
Jea Uk Lee
author_sort Jung Bin Park
collection DOAJ
description In recent years, the utilization of three-dimensional (3D) printing has been expanding due to advances in technology and economic efficiency. One of the 3D printing technologies is fused deposition modeling, which can be used to create different kinds of products or prototypes from various polymer filaments. In this study, the activated carbon (AC) coating was introduced to the 3D outputs printed using recycled polymer materials to impart multi-functions such as adsorption of harmful gas and antimicrobial activities. A filament of uniform diameter (1.75 μm) and a filter template in the form of a 3D fabric shape were prepared through the extrusion and 3D printing processes, respectively, of the recycled polymer. In the next process, the 3D filter was developed by coating the nanoporous AC, produced from the pyrolysis fuel oil and waste PET, on the 3D filter template through direct coating. The 3D filters coated with the nanoporous activated carbon showed the enhanced adsorption capacity of 1038.74 mg of SO<sub>2</sub> gas and the antibacterial properties of 49% removal of <i>E. coli</i> bacteria. As a model system, a functional gas mask that has harmful gas adsorption abilities and antibacterial properties has been produced by a 3D printing process.
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spelling doaj.art-32a32cedb9eb4390be5929c329c068b82023-11-17T08:27:10ZengMDPI AGPolymers2073-43602023-02-01155117310.3390/polym15051173Three-Dimensional Printing of Recycled Polypropylene and Activated Carbon Coatings for Harmful Gas Adsorption and Antibacterial PropertiesJung Bin Park0Seok Hwan An1Jae Woong Jung2Jea Uk Lee3Department of Advanced Materials Engineering for Information and Electronics, Integrated Education Institute for Frontier Science and Technology (BK21 Four), Kyung Hee University, 1732 Deogyeong-daero, Giheung-gu, Yongin-si 17104, Gyeonggi-do, Republic of KoreaDepartment of Advanced Materials Engineering for Information and Electronics, Integrated Education Institute for Frontier Science and Technology (BK21 Four), Kyung Hee University, 1732 Deogyeong-daero, Giheung-gu, Yongin-si 17104, Gyeonggi-do, Republic of KoreaDepartment of Advanced Materials Engineering for Information and Electronics, Integrated Education Institute for Frontier Science and Technology (BK21 Four), Kyung Hee University, 1732 Deogyeong-daero, Giheung-gu, Yongin-si 17104, Gyeonggi-do, Republic of KoreaDepartment of Advanced Materials Engineering for Information and Electronics, Integrated Education Institute for Frontier Science and Technology (BK21 Four), Kyung Hee University, 1732 Deogyeong-daero, Giheung-gu, Yongin-si 17104, Gyeonggi-do, Republic of KoreaIn recent years, the utilization of three-dimensional (3D) printing has been expanding due to advances in technology and economic efficiency. One of the 3D printing technologies is fused deposition modeling, which can be used to create different kinds of products or prototypes from various polymer filaments. In this study, the activated carbon (AC) coating was introduced to the 3D outputs printed using recycled polymer materials to impart multi-functions such as adsorption of harmful gas and antimicrobial activities. A filament of uniform diameter (1.75 μm) and a filter template in the form of a 3D fabric shape were prepared through the extrusion and 3D printing processes, respectively, of the recycled polymer. In the next process, the 3D filter was developed by coating the nanoporous AC, produced from the pyrolysis fuel oil and waste PET, on the 3D filter template through direct coating. The 3D filters coated with the nanoporous activated carbon showed the enhanced adsorption capacity of 1038.74 mg of SO<sub>2</sub> gas and the antibacterial properties of 49% removal of <i>E. coli</i> bacteria. As a model system, a functional gas mask that has harmful gas adsorption abilities and antibacterial properties has been produced by a 3D printing process.https://www.mdpi.com/2073-4360/15/5/11733D printingrecycled polymeractivated carboncarbon coatinggas adsorptionantibacterial
spellingShingle Jung Bin Park
Seok Hwan An
Jae Woong Jung
Jea Uk Lee
Three-Dimensional Printing of Recycled Polypropylene and Activated Carbon Coatings for Harmful Gas Adsorption and Antibacterial Properties
Polymers
3D printing
recycled polymer
activated carbon
carbon coating
gas adsorption
antibacterial
title Three-Dimensional Printing of Recycled Polypropylene and Activated Carbon Coatings for Harmful Gas Adsorption and Antibacterial Properties
title_full Three-Dimensional Printing of Recycled Polypropylene and Activated Carbon Coatings for Harmful Gas Adsorption and Antibacterial Properties
title_fullStr Three-Dimensional Printing of Recycled Polypropylene and Activated Carbon Coatings for Harmful Gas Adsorption and Antibacterial Properties
title_full_unstemmed Three-Dimensional Printing of Recycled Polypropylene and Activated Carbon Coatings for Harmful Gas Adsorption and Antibacterial Properties
title_short Three-Dimensional Printing of Recycled Polypropylene and Activated Carbon Coatings for Harmful Gas Adsorption and Antibacterial Properties
title_sort three dimensional printing of recycled polypropylene and activated carbon coatings for harmful gas adsorption and antibacterial properties
topic 3D printing
recycled polymer
activated carbon
carbon coating
gas adsorption
antibacterial
url https://www.mdpi.com/2073-4360/15/5/1173
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