Ceramic microlattice and epoxy interpenetrating phase composites with simultaneous high specific strength and specific energy absorption

Being lightweight, strong, and tough, are qualities often sought-after in practical engineering materials. Herein, we present interpenetrating phase composites (IPC), based on the combination of additively manufactured alumina microlattices and infiltrated epoxy, that display an excellent combinatio...

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Main Authors: Xinwei Li, Minseo Kim, Wei Zhai
Format: Article
Language:English
Published: Elsevier 2022-11-01
Series:Materials & Design
Subjects:
Online Access:http://www.sciencedirect.com/science/article/pii/S0264127522008280
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author Xinwei Li
Minseo Kim
Wei Zhai
author_facet Xinwei Li
Minseo Kim
Wei Zhai
author_sort Xinwei Li
collection DOAJ
description Being lightweight, strong, and tough, are qualities often sought-after in practical engineering materials. Herein, we present interpenetrating phase composites (IPC), based on the combination of additively manufactured alumina microlattices and infiltrated epoxy, that display an excellent combination of such characteristics. Experimental and simulation studies on the compressive behaviours of different truss-microlattices and their functionally-graded variants have been carried out. Lengthened stress plateau up to −0.6 strain and co-enhanced strength up to 65 % higher than the linear sum of their constituents have been observed. This constitutes a simultaneous high specific strength and specific energy absorption up to 113.5–142.6 MPa/(g/cm3) and 25.3–35.6 J/g, respectively, for the IPCs, at low densities of around 1.8 g/cm3. The mechanism of the co-enhanced strength attribute to the improved alumina fracture toughness whilst the lengthened plateau attributes to the progressive material failure and strain energy relaxation. Overall, this work demonstrates the potential of using a strong ceramic and epoxy to achieve simultaneously high specific strength and energy absorption.
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spelling doaj.art-32c4dab7626040c4b2d49757ac0835752022-12-22T04:33:35ZengElsevierMaterials & Design0264-12752022-11-01223111206Ceramic microlattice and epoxy interpenetrating phase composites with simultaneous high specific strength and specific energy absorptionXinwei Li0Minseo Kim1Wei Zhai2Department of Mechanical Engineering, National University of Singapore, 117575 Singapore, SingaporeDepartment of Mechanical Engineering, National University of Singapore, 117575 Singapore, SingaporeCorresponding author.; Department of Mechanical Engineering, National University of Singapore, 117575 Singapore, SingaporeBeing lightweight, strong, and tough, are qualities often sought-after in practical engineering materials. Herein, we present interpenetrating phase composites (IPC), based on the combination of additively manufactured alumina microlattices and infiltrated epoxy, that display an excellent combination of such characteristics. Experimental and simulation studies on the compressive behaviours of different truss-microlattices and their functionally-graded variants have been carried out. Lengthened stress plateau up to −0.6 strain and co-enhanced strength up to 65 % higher than the linear sum of their constituents have been observed. This constitutes a simultaneous high specific strength and specific energy absorption up to 113.5–142.6 MPa/(g/cm3) and 25.3–35.6 J/g, respectively, for the IPCs, at low densities of around 1.8 g/cm3. The mechanism of the co-enhanced strength attribute to the improved alumina fracture toughness whilst the lengthened plateau attributes to the progressive material failure and strain energy relaxation. Overall, this work demonstrates the potential of using a strong ceramic and epoxy to achieve simultaneously high specific strength and energy absorption.http://www.sciencedirect.com/science/article/pii/S0264127522008280Additive manufacturingMicrolatticeTrussInterpenetrating phase compositeFinite element modellingEnergy absorption
spellingShingle Xinwei Li
Minseo Kim
Wei Zhai
Ceramic microlattice and epoxy interpenetrating phase composites with simultaneous high specific strength and specific energy absorption
Materials & Design
Additive manufacturing
Microlattice
Truss
Interpenetrating phase composite
Finite element modelling
Energy absorption
title Ceramic microlattice and epoxy interpenetrating phase composites with simultaneous high specific strength and specific energy absorption
title_full Ceramic microlattice and epoxy interpenetrating phase composites with simultaneous high specific strength and specific energy absorption
title_fullStr Ceramic microlattice and epoxy interpenetrating phase composites with simultaneous high specific strength and specific energy absorption
title_full_unstemmed Ceramic microlattice and epoxy interpenetrating phase composites with simultaneous high specific strength and specific energy absorption
title_short Ceramic microlattice and epoxy interpenetrating phase composites with simultaneous high specific strength and specific energy absorption
title_sort ceramic microlattice and epoxy interpenetrating phase composites with simultaneous high specific strength and specific energy absorption
topic Additive manufacturing
Microlattice
Truss
Interpenetrating phase composite
Finite element modelling
Energy absorption
url http://www.sciencedirect.com/science/article/pii/S0264127522008280
work_keys_str_mv AT xinweili ceramicmicrolatticeandepoxyinterpenetratingphasecompositeswithsimultaneoushighspecificstrengthandspecificenergyabsorption
AT minseokim ceramicmicrolatticeandepoxyinterpenetratingphasecompositeswithsimultaneoushighspecificstrengthandspecificenergyabsorption
AT weizhai ceramicmicrolatticeandepoxyinterpenetratingphasecompositeswithsimultaneoushighspecificstrengthandspecificenergyabsorption