The Impact of Plastic Deformation on the Microstructure and Tensile Strength of Haynes 282 Nickel Superalloy Produced by DMLS and Casting

The article presents the results of research on the influence of plastic deformation on the microstructure and tensile strength of Haynes 282 nickel superalloy produced by direct metal laser sintering (DMLS) and a conventional technique (casting). Samples were tested for dimensional accuracy using a...

Full description

Bibliographic Details
Main Authors: Ryszard Sitek, Sandra Puchlerska, Ilona Nejman, Kamil Majchrowicz, Zbigniew Pakieła, Krzysztof Żaba, Jarosław Mizera
Format: Article
Language:English
Published: MDPI AG 2022-10-01
Series:Materials
Subjects:
Online Access:https://www.mdpi.com/1996-1944/15/21/7545
_version_ 1797467435089002496
author Ryszard Sitek
Sandra Puchlerska
Ilona Nejman
Kamil Majchrowicz
Zbigniew Pakieła
Krzysztof Żaba
Jarosław Mizera
author_facet Ryszard Sitek
Sandra Puchlerska
Ilona Nejman
Kamil Majchrowicz
Zbigniew Pakieła
Krzysztof Żaba
Jarosław Mizera
author_sort Ryszard Sitek
collection DOAJ
description The article presents the results of research on the influence of plastic deformation on the microstructure and tensile strength of Haynes 282 nickel superalloy produced by direct metal laser sintering (DMLS) and a conventional technique (casting). Samples were tested for dimensional accuracy using a 3D scanner. Then, the samples were subjected to plastic deformation by rolling. The microstructures of the DMLS and the as-cast samples were analysed using a scanning electron microscope. The strength properties of the samples were determined in a static tensile test. Microhardness measurements of the samples were also performed. Based on the analysis of the dimensional accuracy, it was found that the surface quality of the components produced by DMLS is dependent on the input parameters of the 3D printing process. Using the DMLS method, it is possible to produce Haynes 282 with a fine-crystalline microstructure containing dendrites. The fine-crystalline dendritic microstructure and low porosity showed very good tensile strength compared to the as-cast material. It was also found that the increase in the degree of plastic deformation of the as-cast Haynes 282 and the samples produced by the DMLS technique resulted in an increase in the strength of the tested samples, with reduced ductility.
first_indexed 2024-03-09T18:53:34Z
format Article
id doaj.art-32c6f5c11ead4caab74cf347f61ff17f
institution Directory Open Access Journal
issn 1996-1944
language English
last_indexed 2024-03-09T18:53:34Z
publishDate 2022-10-01
publisher MDPI AG
record_format Article
series Materials
spelling doaj.art-32c6f5c11ead4caab74cf347f61ff17f2023-11-24T05:36:56ZengMDPI AGMaterials1996-19442022-10-011521754510.3390/ma15217545The Impact of Plastic Deformation on the Microstructure and Tensile Strength of Haynes 282 Nickel Superalloy Produced by DMLS and CastingRyszard Sitek0Sandra Puchlerska1Ilona Nejman2Kamil Majchrowicz3Zbigniew Pakieła4Krzysztof Żaba5Jarosław Mizera6Faculty of Materials Science and Engineering, Warsaw University of Technology, Woloska 141, 02-507 Warsaw, PolandFaculty of Non-Ferrous Metals, AGH University of Science and Technology, Al. Mickiewicza 30, 30-059 Krakow, PolandFaculty of Non-Ferrous Metals, AGH University of Science and Technology, Al. Mickiewicza 30, 30-059 Krakow, PolandFaculty of Materials Science and Engineering, Warsaw University of Technology, Woloska 141, 02-507 Warsaw, PolandFaculty of Materials Science and Engineering, Warsaw University of Technology, Woloska 141, 02-507 Warsaw, PolandFaculty of Non-Ferrous Metals, AGH University of Science and Technology, Al. Mickiewicza 30, 30-059 Krakow, PolandFaculty of Materials Science and Engineering, Warsaw University of Technology, Woloska 141, 02-507 Warsaw, PolandThe article presents the results of research on the influence of plastic deformation on the microstructure and tensile strength of Haynes 282 nickel superalloy produced by direct metal laser sintering (DMLS) and a conventional technique (casting). Samples were tested for dimensional accuracy using a 3D scanner. Then, the samples were subjected to plastic deformation by rolling. The microstructures of the DMLS and the as-cast samples were analysed using a scanning electron microscope. The strength properties of the samples were determined in a static tensile test. Microhardness measurements of the samples were also performed. Based on the analysis of the dimensional accuracy, it was found that the surface quality of the components produced by DMLS is dependent on the input parameters of the 3D printing process. Using the DMLS method, it is possible to produce Haynes 282 with a fine-crystalline microstructure containing dendrites. The fine-crystalline dendritic microstructure and low porosity showed very good tensile strength compared to the as-cast material. It was also found that the increase in the degree of plastic deformation of the as-cast Haynes 282 and the samples produced by the DMLS technique resulted in an increase in the strength of the tested samples, with reduced ductility.https://www.mdpi.com/1996-1944/15/21/7545Haynes 282superalloyadditive manufacturingdirect metal laser sintering3D scanningmicrostructure
spellingShingle Ryszard Sitek
Sandra Puchlerska
Ilona Nejman
Kamil Majchrowicz
Zbigniew Pakieła
Krzysztof Żaba
Jarosław Mizera
The Impact of Plastic Deformation on the Microstructure and Tensile Strength of Haynes 282 Nickel Superalloy Produced by DMLS and Casting
Materials
Haynes 282
superalloy
additive manufacturing
direct metal laser sintering
3D scanning
microstructure
title The Impact of Plastic Deformation on the Microstructure and Tensile Strength of Haynes 282 Nickel Superalloy Produced by DMLS and Casting
title_full The Impact of Plastic Deformation on the Microstructure and Tensile Strength of Haynes 282 Nickel Superalloy Produced by DMLS and Casting
title_fullStr The Impact of Plastic Deformation on the Microstructure and Tensile Strength of Haynes 282 Nickel Superalloy Produced by DMLS and Casting
title_full_unstemmed The Impact of Plastic Deformation on the Microstructure and Tensile Strength of Haynes 282 Nickel Superalloy Produced by DMLS and Casting
title_short The Impact of Plastic Deformation on the Microstructure and Tensile Strength of Haynes 282 Nickel Superalloy Produced by DMLS and Casting
title_sort impact of plastic deformation on the microstructure and tensile strength of haynes 282 nickel superalloy produced by dmls and casting
topic Haynes 282
superalloy
additive manufacturing
direct metal laser sintering
3D scanning
microstructure
url https://www.mdpi.com/1996-1944/15/21/7545
work_keys_str_mv AT ryszardsitek theimpactofplasticdeformationonthemicrostructureandtensilestrengthofhaynes282nickelsuperalloyproducedbydmlsandcasting
AT sandrapuchlerska theimpactofplasticdeformationonthemicrostructureandtensilestrengthofhaynes282nickelsuperalloyproducedbydmlsandcasting
AT ilonanejman theimpactofplasticdeformationonthemicrostructureandtensilestrengthofhaynes282nickelsuperalloyproducedbydmlsandcasting
AT kamilmajchrowicz theimpactofplasticdeformationonthemicrostructureandtensilestrengthofhaynes282nickelsuperalloyproducedbydmlsandcasting
AT zbigniewpakieła theimpactofplasticdeformationonthemicrostructureandtensilestrengthofhaynes282nickelsuperalloyproducedbydmlsandcasting
AT krzysztofzaba theimpactofplasticdeformationonthemicrostructureandtensilestrengthofhaynes282nickelsuperalloyproducedbydmlsandcasting
AT jarosławmizera theimpactofplasticdeformationonthemicrostructureandtensilestrengthofhaynes282nickelsuperalloyproducedbydmlsandcasting
AT ryszardsitek impactofplasticdeformationonthemicrostructureandtensilestrengthofhaynes282nickelsuperalloyproducedbydmlsandcasting
AT sandrapuchlerska impactofplasticdeformationonthemicrostructureandtensilestrengthofhaynes282nickelsuperalloyproducedbydmlsandcasting
AT ilonanejman impactofplasticdeformationonthemicrostructureandtensilestrengthofhaynes282nickelsuperalloyproducedbydmlsandcasting
AT kamilmajchrowicz impactofplasticdeformationonthemicrostructureandtensilestrengthofhaynes282nickelsuperalloyproducedbydmlsandcasting
AT zbigniewpakieła impactofplasticdeformationonthemicrostructureandtensilestrengthofhaynes282nickelsuperalloyproducedbydmlsandcasting
AT krzysztofzaba impactofplasticdeformationonthemicrostructureandtensilestrengthofhaynes282nickelsuperalloyproducedbydmlsandcasting
AT jarosławmizera impactofplasticdeformationonthemicrostructureandtensilestrengthofhaynes282nickelsuperalloyproducedbydmlsandcasting