Multiple Failure Modes,Causes and Prevention of Random Fracture for Hard Tooth Flank Gears

The history and evolution of the random fracture terms,the morphological features,failure examples,causes and preventive measures of various random fracture modes are comprehensively discussed. Contemporary mechanical engineering proposes high speed,heavy load and light weight requirements; what...

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Main Author: Xiaolu Zhu
Format: Article
Language:zho
Published: Editorial Office of Journal of Mechanical Transmission 2022-01-01
Series:Jixie chuandong
Subjects:
Online Access:http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2022.06.013
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author Xiaolu Zhu
author_facet Xiaolu Zhu
author_sort Xiaolu Zhu
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description The history and evolution of the random fracture terms,the morphological features,failure examples,causes and preventive measures of various random fracture modes are comprehensively discussed. Contemporary mechanical engineering proposes high speed,heavy load and light weight requirements; what's more the application conditions are more stringent; thus,the gear tooth random fracture has become a common failure mode. For the most commonly used hard tooth flank gears today,the final bending failure of more than 70% of the gears is random fracture. There are multiple failure modes for random fractures. Both the TIFF(Tooth interior fatigue fracture) and TFF(Tooth flank fracture) discussed are typical random fractures. Facing the important objective existence of gear random fracture,it is suggested that designers,manufacturers and relevant experts and scholars of the gear should do further research and analysis of this failure phenomenon,so as to optimize the design and manufacturing,and avoid random gear fracture as much as possible.
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spelling doaj.art-32ddc7df4b42408caa62ac0132d195612023-05-26T09:50:49ZzhoEditorial Office of Journal of Mechanical TransmissionJixie chuandong1004-25392022-01-0146849430472358Multiple Failure Modes,Causes and Prevention of Random Fracture for Hard Tooth Flank GearsXiaolu ZhuThe history and evolution of the random fracture terms,the morphological features,failure examples,causes and preventive measures of various random fracture modes are comprehensively discussed. Contemporary mechanical engineering proposes high speed,heavy load and light weight requirements; what's more the application conditions are more stringent; thus,the gear tooth random fracture has become a common failure mode. For the most commonly used hard tooth flank gears today,the final bending failure of more than 70% of the gears is random fracture. There are multiple failure modes for random fractures. Both the TIFF(Tooth interior fatigue fracture) and TFF(Tooth flank fracture) discussed are typical random fractures. Facing the important objective existence of gear random fracture,it is suggested that designers,manufacturers and relevant experts and scholars of the gear should do further research and analysis of this failure phenomenon,so as to optimize the design and manufacturing,and avoid random gear fracture as much as possible.http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2022.06.013Hard tooth flanks;Gear teeth;Random fracture;Failure modes
spellingShingle Xiaolu Zhu
Multiple Failure Modes,Causes and Prevention of Random Fracture for Hard Tooth Flank Gears
Jixie chuandong
Hard tooth flanks;Gear teeth;Random fracture;Failure modes
title Multiple Failure Modes,Causes and Prevention of Random Fracture for Hard Tooth Flank Gears
title_full Multiple Failure Modes,Causes and Prevention of Random Fracture for Hard Tooth Flank Gears
title_fullStr Multiple Failure Modes,Causes and Prevention of Random Fracture for Hard Tooth Flank Gears
title_full_unstemmed Multiple Failure Modes,Causes and Prevention of Random Fracture for Hard Tooth Flank Gears
title_short Multiple Failure Modes,Causes and Prevention of Random Fracture for Hard Tooth Flank Gears
title_sort multiple failure modes causes and prevention of random fracture for hard tooth flank gears
topic Hard tooth flanks;Gear teeth;Random fracture;Failure modes
url http://www.jxcd.net.cn/thesisDetails#10.16578/j.issn.1004.2539.2022.06.013
work_keys_str_mv AT xiaoluzhu multiplefailuremodescausesandpreventionofrandomfractureforhardtoothflankgears