| Summary: | Gypsum binder is a quick-setting and fast-hardening material that is used widely in the construction industry for plastering and as an ingredient of concrete, other binding materials, etc. The issue addressed here is its short shelf life (around three months) which arises because it is hygroscopic, i.e. it readily absorbs moisture and begins to set during transport and storage. The main methods that are currently available for protecting gypsum binder against unwanted exposure to moisture and water vapour are considered, and hydrophobic modification with the bitumen released during peat thermolysis (a method previously considered for cement) is proposed as a promising alternative. Because there is overlap in the temperature ranges used in the manufacture of gypsum binder and those required for the initial stages of thermal decomposition of the organic matter in peat, it is expected that hydrophobisation could be achieved during the established manufacturing process without any changes to plant or procedures. The optimum concentration of organic (peat) additive for gypsum rock mined from the Shushokskoye deposit in Russia is derived experimentally. With 0.5–1 % of peat additive, the strength grading of the gypsum plaster is preserved and its storage time without caking and hydration increases, even under adverse conditions (100 % relative humidity). The proposed method is compatible with current gypsum production technology, it does not require any changes in equipment, and the prices of mineral raw materials and semi-finished peat products are approximately the same. Thus, the incorporation of hydrophobic modification using peat into the manufacturing process for gypsum binder is unlikely to increase the cost of the product.
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