Physics and Chemistry of Solid State Direct Reduction of Iron Ore by Hydrogen Plasma

Presently, Iron is produced from iron ores by using carbon from coal. The production process is consisting of many stages. The involvement of multi-stages needs high capital investments, large-scale equipments, and produces large amounts of carbon dioxide (CO2) responsible for environmental pollutio...

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Main Author: Kali Charan Sabat
Format: Article
Language:English
Published: Vasyl Stefanyk Precarpathian National University 2021-05-01
Series:Фізика і хімія твердого тіла
Subjects:
Online Access:https://journals.pnu.edu.ua/index.php/pcss/article/view/4975
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author Kali Charan Sabat
author_facet Kali Charan Sabat
author_sort Kali Charan Sabat
collection DOAJ
description Presently, Iron is produced from iron ores by using carbon from coal. The production process is consisting of many stages. The involvement of multi-stages needs high capital investments, large-scale equipments, and produces large amounts of carbon dioxide (CO2) responsible for environmental pollution. There have been significant efforts to replace carbon with hydrogen (H2). Although H2 is the strongest reductant, it still also has thermodynamic and kinetic limitations. However, these thermodynamic and kinetic limitations could be removed by hydrogen plasma (HP). HP comprises rovibrationally excited molecular, atomic, and ionic states of hydrogen. All of them contribute to thermodynamic advantage by making the Gibbs standard free energy more negative, which makes the reduction of iron oxides feasible at low temperatures. Apart from the thermodynamic advantage, these excited species increase the internal energy of HP, which reduces the activation energy, thereby making the reduction easier and faster. Apart from the thermodynamic and kinetic advantage of HP, the byproduct of the reaction is environmentally benign water. This review discusses the physics and chemistry of iron ore reduction using HP, emphasizing the solid-state reduction of iron ore. HP reduction of iron ore is a high potential and attractive reduction process.
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spelling doaj.art-3364e257f6e24f9a830b815fec45df482022-12-21T20:17:34ZengVasyl Stefanyk Precarpathian National UniversityФізика і хімія твердого тіла1729-44282309-85892021-05-0122229230010.15330/pcss.22.2.292-3004975Physics and Chemistry of Solid State Direct Reduction of Iron Ore by Hydrogen PlasmaKali Charan Sabat0Maulana Azad National Institute of TechnologyPresently, Iron is produced from iron ores by using carbon from coal. The production process is consisting of many stages. The involvement of multi-stages needs high capital investments, large-scale equipments, and produces large amounts of carbon dioxide (CO2) responsible for environmental pollution. There have been significant efforts to replace carbon with hydrogen (H2). Although H2 is the strongest reductant, it still also has thermodynamic and kinetic limitations. However, these thermodynamic and kinetic limitations could be removed by hydrogen plasma (HP). HP comprises rovibrationally excited molecular, atomic, and ionic states of hydrogen. All of them contribute to thermodynamic advantage by making the Gibbs standard free energy more negative, which makes the reduction of iron oxides feasible at low temperatures. Apart from the thermodynamic advantage, these excited species increase the internal energy of HP, which reduces the activation energy, thereby making the reduction easier and faster. Apart from the thermodynamic and kinetic advantage of HP, the byproduct of the reaction is environmentally benign water. This review discusses the physics and chemistry of iron ore reduction using HP, emphasizing the solid-state reduction of iron ore. HP reduction of iron ore is a high potential and attractive reduction process.https://journals.pnu.edu.ua/index.php/pcss/article/view/4975reduction of iron oredirect reduced ironsponge ironiron production processhydrogen plasmanon-thermal plasmaplasma physicsplasma chemistryplasma thermodynamicsplasma kinetics
spellingShingle Kali Charan Sabat
Physics and Chemistry of Solid State Direct Reduction of Iron Ore by Hydrogen Plasma
Фізика і хімія твердого тіла
reduction of iron ore
direct reduced iron
sponge iron
iron production process
hydrogen plasma
non-thermal plasma
plasma physics
plasma chemistry
plasma thermodynamics
plasma kinetics
title Physics and Chemistry of Solid State Direct Reduction of Iron Ore by Hydrogen Plasma
title_full Physics and Chemistry of Solid State Direct Reduction of Iron Ore by Hydrogen Plasma
title_fullStr Physics and Chemistry of Solid State Direct Reduction of Iron Ore by Hydrogen Plasma
title_full_unstemmed Physics and Chemistry of Solid State Direct Reduction of Iron Ore by Hydrogen Plasma
title_short Physics and Chemistry of Solid State Direct Reduction of Iron Ore by Hydrogen Plasma
title_sort physics and chemistry of solid state direct reduction of iron ore by hydrogen plasma
topic reduction of iron ore
direct reduced iron
sponge iron
iron production process
hydrogen plasma
non-thermal plasma
plasma physics
plasma chemistry
plasma thermodynamics
plasma kinetics
url https://journals.pnu.edu.ua/index.php/pcss/article/view/4975
work_keys_str_mv AT kalicharansabat physicsandchemistryofsolidstatedirectreductionofironorebyhydrogenplasma