A SAFT Method for the Detection of Void Defect inside a Ballastless Track Structure Using Ultrasonic Array Sensors

High-precision ultrasound imaging of void defects is critical for the performance and safety assessment of ballastless track structures. The sound propagation velocity of each layer in the ballastless track structure is quite different. However, the traditional concrete Synthetic Aperture Focusing T...

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Main Authors: Wen-Fa Zhu, Xing-Jie Chen, Zai-Wei Li, Xiang-Zhen Meng, Guo-Peng Fan, Wei Shao, Hai-Yan Zhang
Format: Article
Language:English
Published: MDPI AG 2019-10-01
Series:Sensors
Subjects:
Online Access:https://www.mdpi.com/1424-8220/19/21/4677
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author Wen-Fa Zhu
Xing-Jie Chen
Zai-Wei Li
Xiang-Zhen Meng
Guo-Peng Fan
Wei Shao
Hai-Yan Zhang
author_facet Wen-Fa Zhu
Xing-Jie Chen
Zai-Wei Li
Xiang-Zhen Meng
Guo-Peng Fan
Wei Shao
Hai-Yan Zhang
author_sort Wen-Fa Zhu
collection DOAJ
description High-precision ultrasound imaging of void defects is critical for the performance and safety assessment of ballastless track structures. The sound propagation velocity of each layer in the ballastless track structure is quite different. However, the traditional concrete Synthetic Aperture Focusing Technique (SAFT) ultrasound imaging method is based on the assumption that the concrete has a single constant shear wave velocity. Thus, it is not a suitable method for the ultrasonic imaging of multilayer structures. In this paper, a Multilayer SAFT high-precision ultrasound imaging method is proposed. It is based on the ray-tracing technique and uses the Fermat principle to find the refraction point that minimizes the delay of the acoustic wave propagation path at the interface of the discrete layers. Then, the acoustic wave propagation path is segmented by the position of the refraction point, and the propagation delay of the ultrasonic wave is obtained segment by segment. Thus, the propagation delay of the ultrasonic wave is obtained one by one, so that the propagation delay of the ultrasonic wave in the multilayer structure can be accurately obtained. Finally, the focused image is obtained according to the SAFT imaging algorithm. The finite element simulation and experimental results show that the Multilayer SAFT imaging method can accurately track the propagation path of the ultrasonic wave in ballastless track structures, as well as accurately calculate the propagation delay of the ultrasonic wave and the lengths of void defects. The high accuracy of the Multilayer SAFT imaging represents a significant improvement compared to traditional SAFT imaging.
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spelling doaj.art-3367ebc6040a45cbb206bc8b3af342f72022-12-22T02:20:43ZengMDPI AGSensors1424-82202019-10-011921467710.3390/s19214677s19214677A SAFT Method for the Detection of Void Defect inside a Ballastless Track Structure Using Ultrasonic Array SensorsWen-Fa Zhu0Xing-Jie Chen1Zai-Wei Li2Xiang-Zhen Meng3Guo-Peng Fan4Wei Shao5Hai-Yan Zhang6School of Urban Rail Transportation, Shanghai University of Engineering Science, Shanghai 201620, ChinaSchool of Urban Rail Transportation, Shanghai University of Engineering Science, Shanghai 201620, ChinaSchool of Urban Rail Transportation, Shanghai University of Engineering Science, Shanghai 201620, ChinaSchool of Urban Rail Transportation, Shanghai University of Engineering Science, Shanghai 201620, ChinaSchool of Communication and Information Engineering, Shanghai University, Shanghai 200444, ChinaSchool of Urban Rail Transportation, Shanghai University of Engineering Science, Shanghai 201620, ChinaSchool of Communication and Information Engineering, Shanghai University, Shanghai 200444, ChinaHigh-precision ultrasound imaging of void defects is critical for the performance and safety assessment of ballastless track structures. The sound propagation velocity of each layer in the ballastless track structure is quite different. However, the traditional concrete Synthetic Aperture Focusing Technique (SAFT) ultrasound imaging method is based on the assumption that the concrete has a single constant shear wave velocity. Thus, it is not a suitable method for the ultrasonic imaging of multilayer structures. In this paper, a Multilayer SAFT high-precision ultrasound imaging method is proposed. It is based on the ray-tracing technique and uses the Fermat principle to find the refraction point that minimizes the delay of the acoustic wave propagation path at the interface of the discrete layers. Then, the acoustic wave propagation path is segmented by the position of the refraction point, and the propagation delay of the ultrasonic wave is obtained segment by segment. Thus, the propagation delay of the ultrasonic wave is obtained one by one, so that the propagation delay of the ultrasonic wave in the multilayer structure can be accurately obtained. Finally, the focused image is obtained according to the SAFT imaging algorithm. The finite element simulation and experimental results show that the Multilayer SAFT imaging method can accurately track the propagation path of the ultrasonic wave in ballastless track structures, as well as accurately calculate the propagation delay of the ultrasonic wave and the lengths of void defects. The high accuracy of the Multilayer SAFT imaging represents a significant improvement compared to traditional SAFT imaging.https://www.mdpi.com/1424-8220/19/21/4677saft imagingultrasonic array sensorsmultilayer structureballastless track structurevoid defect detection
spellingShingle Wen-Fa Zhu
Xing-Jie Chen
Zai-Wei Li
Xiang-Zhen Meng
Guo-Peng Fan
Wei Shao
Hai-Yan Zhang
A SAFT Method for the Detection of Void Defect inside a Ballastless Track Structure Using Ultrasonic Array Sensors
Sensors
saft imaging
ultrasonic array sensors
multilayer structure
ballastless track structure
void defect detection
title A SAFT Method for the Detection of Void Defect inside a Ballastless Track Structure Using Ultrasonic Array Sensors
title_full A SAFT Method for the Detection of Void Defect inside a Ballastless Track Structure Using Ultrasonic Array Sensors
title_fullStr A SAFT Method for the Detection of Void Defect inside a Ballastless Track Structure Using Ultrasonic Array Sensors
title_full_unstemmed A SAFT Method for the Detection of Void Defect inside a Ballastless Track Structure Using Ultrasonic Array Sensors
title_short A SAFT Method for the Detection of Void Defect inside a Ballastless Track Structure Using Ultrasonic Array Sensors
title_sort saft method for the detection of void defect inside a ballastless track structure using ultrasonic array sensors
topic saft imaging
ultrasonic array sensors
multilayer structure
ballastless track structure
void defect detection
url https://www.mdpi.com/1424-8220/19/21/4677
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